REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Kia Rio (2000 release)

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Kia
	Rio
		Instructions
		Engines A3E, A5D
		Greasing system
		Cooling
		Fuel system
		Ignition system
		Coupling
		Transmission
		Axes and power shafts
		Suspension
		Wheels and tires
		Steering
		Brakes
			Technical data
			Check the brake servo using devices
			One-way vacuum valve
			Vacuum brake booster
			Bleeding the hydraulic system of a drive of brakes
			Check of brake tubes
			Check and replacement of brake hoses
			Brake pedal
			Replacing the front brake pads
			Replacing brake pads on the rear drum brakes
			Repair the brake caliper
			Repair of the working brake cylinder
			The main brake cylinder
			The pressure
			Parking brake
			ABS control unit
			Hydraulic control unit (HCU)
			The front wheel speed sensor
			Rear wheel speed sensor
			A gear rotor of the wheel speed sensor
			Main inspection
			Checking functionality
		Body
		The air conditioning system
		Electrical equipment

Repair the brake caliper

Dismantling

PERFORMANCE ORDER

1. Loosen the bleeder valve and drain the brake fluid from the brake caliper in a suitable container.
	2. Remove the dust cover of the piston.
	3. Set between the piston and the slide a wooden block.
A warning On feeding high pressure air for ejecting piston of the cylinder support. Excessive pressure can squeeze out of the cylinder piston calipers with such force that may cause injury. Do not attempt to catch the piston manually by squeezing it out of the cylinder support. Compressed air can be used as an alternative for expression of the cylinder piston caliper. The air supply to the cylinder is carried out through an aperture for connection of a brake hose. The air pressure should be such as to provide an outlet from the cylinder piston caliper.
4. Remove the piston.
	5. wooden or plastic rod, remove the piston seal from the hole caliper.
6. Remove the bleeder valve.
7. Remove the plug.
A warning Do not use oils, solvents, kerosene, or gasoline to clean parts support. If you use them as a cleaning agent residues can remain on their details and further damage the rubber seals.
8. Rinse the parts slide in pure denatured alcohol and dry them with compressed air.

Assembly

PERFORMANCE ORDER


1. Apply brake fluid and install the piston seal into the cylinder support.
	2. Lubricate the piston with brake fluid and partially install it into the cylinder.
	3. Lubricate the piston dust cover and install it on the piston.
	4. Push the piston into a support so that it is established in the support cylinder.
5. Replace the bleeder valve.
6. Install the plug.
7. Coat the inner surfaces of the sleeves lubricant contained in the kit for the overhaul.