REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Golf IV (1997 release)

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Volkswagen
	Golf 4
		Instructions
		Engine
		Cooling system
			Topping up the coolant
			Composition of the mixture coolant
			Substitution coolant
			Thermostat
			The radiator and radiator fan
			The water pump of petrol engines
				Four-cylinder engines
					Withdrawal
					Setting
				The five-cylinder engine
			Water Pump Diesel Engine
			Coolant hoses
			Malfunction of the cooling system
		Fuel System
		Exhaust system
		Ventilation and heating system
		Coupling
		Transmission
		Suspension brackets and power shafts
		Steering
		Wheels and tires
		Brakes
		Body
		Electrical equipment and wiring

Setting

PERFORMANCE ORDER

1. Clean the mounting surface of the sealing ring.

2. Lubricate the new O-ring with fresh coolant, and install it in place.

3. Install water pump. When installing the water pump on all engines except the engine 1,4-I, plug in the pump body must be below.

4. Secure the water pump with the three screws and tighten them to a torque of 15 Nm (engine 1,4-I - 20 Nm).

Engine 1,6-I

5. Establish a back casing of a gear belt and secure it with the bolt (1) by tightening it to 20 Nm (see. Fig. Water Pump Engine I-1.6).

The engine 1,4-I

6. Attach the guide roller and secure it with the bolt (2) by tightening it to 25 Nm (see. Fig. Elements of fastening of the water pump on the gasoline engine-I 1,4).

7. Install toothed belts.

Engine 1,6-I

8. Install and tighten bolts V-belt tension mechanism, tightening the bolts to 25 Nm.

9. Install the V-ribbed belt.

10. Fill the coolant in the engine cooling system.

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Withdrawal