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 printable version
Brake disc and brake
Rear brake 1. Wheel Bolt 160 Nm
2. Allen screw 5 Nm
3. Brake Drum
4. Plate spring
5. The compression spring
6. Lower return spring
7. The tension spring
8. Adjustment lever
9. Upper return spring
10. Brake shoe with lining
11. The brake lever
12. The push rod with an adjusting gear
13. Return spring
14. Locking pin
15. brake pipe
16. Screw 19 Nm | 17. Brake Cylinder
18. The screw 7 Nm
19. Samovreznoy screw 7 Nm
20. Bracket cable handbrake
21. Lower return spring
22. A rope of a manual brake
23. Allen screw
24. The brake support
25. The spring brake force
26. Hexagon nut, 20 Nm
27. Screw
28. Locking plate
29. Holder
30. Stub
31. Screw 10 Nm
32. Speed sensor ABS |
Withdrawal
| PERFORMANCE ORDER | | 1. Loosen the bolts of the front wheel. The machine is on wheels. | | 2. Mark the position of the disc relative to the wheel hub paint to set and then balance the wheel to its original position. | | 3. Set the machine on the box, remove the wheel. | | 4. Remove the 2 screws from the brake wheel bearing housing and remove the brake assembly and brake support. | | 5. If necessary, unscrew the brake hose bracket from the wheel bearing housing. | | 6. Hang the brake wire on makeshift hook to the body so that the brake hose is not twisted or stretched. |
A warning  Brake Hose not shoot, otherwise, it will be necessary to let the air out of the system.
| | 7. If the brake is required to remove completely, you must first unscrew the brake hose from the brake hose and not on the brake. |
A warning The outflow of brake fluid. Collect the liquid into the container, which is provided only for the brake fluid. You can suck the brake fluid before rubber bulb of the expansion tank.
| | 8. Unscrew the screw securing the brake disk key for screws with hexagon socket 5 mm. | | 9. Remove the brake disk. |
A warning Brake disc can not be removed with the use of brute force (hammer) with the wheel hub. Instead: use rust remover. This can prevent damage to the brake disc. If, however, there was only through the removal of heavy hammer blows, replace, based on security conditions, the brake disc and wheel bearing. Replace the wheel bearing should be entrusted to service, because only there, as a rule, there is a corresponding press. Even using an appropriate scraper, the brake disc must be replaced.
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Setting
| PERFORMANCE ORDER | | 1. In order to ensure uniform braking on both sides, both disks must be equally polished surface. Therefore, you need to replace both brake disc, or both sanded. | | 2. The plant has the ability to check the brake discs for the fight. Maximum allowable fight, measured on the brake surface - 0.03 mm. The maximum permissible deviation in thickness - 0.01 mm. | | 3. Measure the thickness of the brake disc (see. Subsection 7.5). | | 4. If there is, remove rust from the flange of the brake disc and front hub, brush a thin layer of grease. | | 5. Clean the new brake discs nitrosolvent of protective lacquer. | | 6. Install the brake disc on the wheel hub and secure with the Allen screw. | | 7. Install brake with mounted brake pads. It does not twist or stretch brake hose. Check the free running of the brake hose by turning the steering wheel to lock. | | 8. Screw the bracket of a brake hose to the end of the wheel bearing. | | 9. Tighten brake torque 270 Nm. |
A warning The high torque, robust tool to use. When tightening look to the machine does not slip from the box. The tool set so that when tightening the pressure on the handle down.
| | 10. If the expansion tank is empty or remove the brake hose, brake hose and screw to release air from the system (see. Subsection 7.12). | | 11. Install the wheel according to the label and remove the machine from the stands and tighten the bolts cross-wise the moment of 160 Nm. |
A warning Squeeze on the site repeatedly and vigorously brake pedal until resistance is felt.
| | 12. Check brake fluid level in the expansion tank (see. Subsection 7.13). |
A warning Push rod thread, the contact surfaces of brake pads to the brake support, the ribs of brake pads in the bearings, lubricate the brake lever a light layer of paste Molykote G6.
| | 13. Replace the brake pads only on both wheels of one axle. Use a quality brake pad. |
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