Repair of the body side

When repairing the body side can be carried out the following work:

1) replacement of door panels (Fig. 11.27), as follows:

- Moved using the spot welds on the reinforcing elements and the arch of the door;

- Moved using the edge of the door panel;

- Remove the door panel;

- Grind and otrihtuyte mating surfaces;

- Apply glue to the places and rolling on the inner side of the folding welding parts of the door panel and the door frame;

- Adjust the door panel, set welding clamp;

- Fold the edges;

- Welded to the reinforcement element resistance spot welding;

- Weld the edge of the panel tack;

- Weld an electrical arch at the door;

- Seal the edge of the door;

2) Replacement of the reinforcing element and the threshold (Fig. 11.28), as follows:

- Replace the reinforcing member assembly;

- The outer side sill connected to the sidewall dashboard underneath the loop, while the B-pillar - in a bend;

- Continuous weld seams;

- Weld spot welding at the doorway and at the lower edge of the floor panel;

- The threshold of an electrical weld the bottom up;

3) replacement of A-pillar (a common view of the Fig. 11.29) and the reinforcing member, as follows:

- Cut out the damaged part;

- Adjust the mating surfaces;

- Apply a welding primer;

- Drill the holes for elektrozaklepok;

- Adjust and fix the sidewall reinforcement element dash;

- Prepare to plug welds areas where it is impossible to perform spot welding;

- Adjust the pillar;

- Trim the edges;

- Weld (Fig. 11.30);

- Around the hinges and door opening limiter mounting follow plug welds;

4) installation of a reinforcing element of the upper spar (Fig. 11.31), as follows:

- Fix the reinforcement member upper spar;

- Weld the reinforcing member of the upper spar;

5) Replacing the B-pillar (consisting of five components, Fig. 11.32), as follows:

- Pre-cut replaces part of the roof beams from the B-pillar;

- Cut replaces part of the body side, so that it can determine the position in the rack;

- By car, remove the Rack (top - as shown in Fig. 11.33, the bottom - of welded joints);

- Set the rack in the inside sidewall of the body;

- Secure the vehicle body side;

- Weld the rack in the inner sill panel tack;

- Remove the body side, leave Rack in place;

- Cut the two panels at the roof beams are welded continuous suture;

- Weld the lower section of an electrical rack (Fig. 11.34);

- Apply glue to the Rack;

- Apply a layer of glue on the area of 70 mm from the roof beams up to 130 mm from the upper hinge attachment;

- Put the body side on top of the reinforcing element in the rack;

- Adjust and cut the joint, continuous weld seam;

- Cut and weld joints of the threshold;

- Weld the lower part of the threshold to the threshold of an electrical beam;

- Complete the remaining welds resistance spot welding;

- Put the inside of the B-pillar, weld spot welding;

- Weld joint of the upper continuous suture;

- Grind the welds.