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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Kia Magentis / Optima (2000 release)

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Drive shaft with SHRUS ball-type and type Birfield
Drive shaft with SHRUS Birfield (B)
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Drive shaft with SHRUS ball-type and type Birfield



Dismantling

PERFORMANCE ORDER

  1. For lubrication of constant velocity joints, use only special grease.
  2. When assembling SHRUS necessary to establish new collars.

1. Remove the clamps and pull the protective covers from the DOJ and BJ constant velocity joints of the drive shaft.

Be careful not to damage the protective cover.

2. Remove the collar and snap ring SHRUS DOJ

3. Remove the snap ring, the inner ring DOJ, the DOJ and the housing SHRUS balls as a unit.

4. Without disassembly, clean the inner ring SHRUS DOJ, housing and balls.

  1. Be careful that the balls do not fall out of the housing.
  2. If the balls fall out of the housing, insert them back into the body SHRUS the DOJ and fix the inner ring.

5. Wipe lubricant from the splines.

6. Remove the protective cover from the SHRUS the DOJ and BJ

If the dust cover is to be reused before removing the cover for its protection, wrap the drive shaft splines with tape.

Do not disassemble SHRUS type Birfield.

Check

PERFORMANCE ORDER

1. Check the drive shaft splines.
2. Check for signs of rust, water and foreign objects in the boot band Birfield.

3. Check the DOJ ball constant velocity joints for signs of rust, damage to the outer ring, the inner ring and balls.

Assembly

PERFORMANCE ORDER

1. Before installing the cover wrap to protect the drive shaft splines from the ball joint (DOJ) with adhesive tape.
2. Grease the drive shaft and install the cover.

3. Remove the masking tape.

4. Fill the inside of the covers of SHRUS V. J V. J, and recommended lubricant.

Recommended lubricant: CENTOPLEX 278 M / 136 K

Amount:

  • The hinge 2.0 L INC: 60 ?� 3 g
  • The cover of 2,0 l INC: 60 ?� 3 g
  • The hinge 2.5 l INC: 70 ?� 3 g
  • The cover of 2,5 l INC: 65 ?� 3 g

5. Fill the inside of the covers of SHRUS DO J and DO J recommended lubricant.

Recommended lubricant: CENTOPLEX 278 M / 136 K

Amount:

  • The hinge 65 ?� 3 g
  • In the box: 40 ?� 3 g

6. Install the housing SHRUS DO J, balls, inner ring and snap ring.

7. Install the drive shaft in the housing SHRUS DO J and set the lock ring.

8. To adjust the amount of air in SHRUS DO J fasten covers so that the length of the drive shaft correspond to the desired values

The length of the left drive shaft:

  • With MCP 2,0 l: 687,6 ?� 2 mm
  • With MCP 2,5 l: 679,4 ?� 2 mm

The length of the right drive shaft:

  • With 2.0 liters INC: 1000,62 ?� 2 mm
  • With MCP 2,5 l: 679,4 ?� 2 mm




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Drive shaft with SHRUS Birfield (B)

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