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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Mazda 3 (2003 release)

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Mazda 3
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Mazda
3
Operation and maintenance of car
Engine
Transmission
Chassis
Steering Gear
Brakes
Overview
brake system
Check and adjust the braking system
Checking the brake fluid hydraulic drive braking system
Removal of air from brake system
Check the check valve vacuum hose (brake booster)
Removal and installation of the vacuum hose (brake booster)
Removing and installing brake pedal
Removal and installation of the main brake cylinder
Check the fluid level sensor
Removing and installing brake servo
Check the brake servo
Dismantling and assemblage of the master cylinder
Dismantling
Assembly
Removing and installing front brake disc
Replacing the front brake pads
Removing and installing rear disk brake
Checking the parking brake system
Removal, check and installation of the rear wheel speed sensor ABS
Removal and installation of the hydraulic unit Anti-lock brake system
Tables
Onboard electric
Body
 


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Assembly



Set the primary and secondary pistons.
Install new O-ring on the locking screw.
Fully Depress the primary piston assembly.
Install and tighten the locking screw.
Torque: 2.0-2.4 Nm.

The first test of the secondary piston
Fig. 6.36. The first test of the secondary piston


Press and release the secondary piston assembly, make sure that it is kept locking screw (Fig. 6.36).
Install the secondary piston so that the hole was drawn to the locking pin and the primary piston.
Install new O-ring on the locking pin.
Fully Depress the primary piston assembly.
Install and tighten the locking pin.
Torque: 6,9-9,8 Nm.

The second test of the secondary piston
Fig. 6.37. The second test of the secondary piston


Press and release the secondary piston assembly, make sure that it is kept locking screw (Fig. 6.37).




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Dismantling
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Removing and installing front brake disc

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