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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Passat B5 (from 1996 to 2004, the year of issue)

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Volkswagen Passat B5
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Passat B5
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Removing and installing drive shaft
Quantity of greasing G 000 603 for external hinges of power shafts
Grease an internal three-humeral hinge
Filling SHRUS grease G6
Replacement of the internal hinge of equal angular speeds
Replacement of the external hinge of equal angular speeds
Dismantling of the external hinge of equal angular speeds
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Replacement of the external hinge of equal angular speeds




Cut the outer constant velocity joint

1 - the hinge case,
2 - a protective cover,
3 - steel ring

Location retaining rings, gaskets and washers Belleville securing outer joint on the drive shaft

1 - circlip,
2 - a lining,
3 - Belleville washer

The use of the special tool 1683 for fastening of the modernized collar

And - the screw tightening jaws tool
The - setting instrument on the clamp jaws

The diameter of the outer constant-velocity joint is different and is 88.0 or 98.0 mm.

PERFORMANCE ORDER
1. Remove collars of fastening of a protective cover and slide the cover to hinge on a power shaft.
2. Clean the inside of the joint and remove the snap ring from the inside of the hinge.
3. Secure the drive shaft in a vice with soft sponges and aluminum or copper hammer bring down the hinge from a power shaft.
4. Remove the snap ring, gasket and dished the puck from the end of the drive shaft.
5. Fill the internal hinge 90 grams of grease.
6. Replace the drive shaft Belleville washer, the convex side to the hinge, see. Fig. Location of the locking ring, gasket and diaphragm washer securing the outer joint on the drive shaft.
7. Install the new drive shaft snap ring, secure the shaft in a vice with soft sponges and aluminum or copper mallet tamp joint on the drive shaft, and the retaining ring should be clearly in the groove on the inner side of the joint.
8. Replace the hinge protective cover and secure it with clamps. Before attaching a protective cover clamps, screwdriver pry up the inside edge of the cover, to equalize the air pressure under the cover. To fix the clamps need to use the tool 1683 (see. Fig. The use of the special tool 1683 for fastening of the modernized collar). Sponge tool set at the corners Clamp and in this position, tighten the screw jaws.




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Replacement of the internal hinge of equal angular speeds
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Dismantling of the external hinge of equal angular speeds

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