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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Passat B6 (from the year 2004)

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Volkswagen Passat B6
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Volkswagen
Passat B6
Operation and maintenance of car
Engine
Overview
Mechanical (engine capacity of 1.6 liters)
Lubrication system
Cooling system
Fuel Injection System
The mechanical part (petrol engines of 2.0 liters)
Lubrication system
System ohlazhdeiya
Fuel system
Injection system
General information on the injection system
Removing and installing intake manifold
Removal and installation of atomizers
Checking switching intake manifold
System of release of gases otrabotavschih
Ignition system
The mechanical part (diesel engines of 2.0 liters)
Lubrication system
Cooling system
Fuel system
Turbocharging turbo running on exhaust
The direct injection diesel
Exhaust
Tables
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Onboard electric
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Removal and installation of atomizers



The components of the fuel injector
Fig. 2.229. The components of the fuel injector 1 - radial compensator (replace); 2 - Replace the O-ring of the combustion chamber (PTFE gland) during the installation process does not ring any grease; 3 - groove on the nozzle; 4 - bearing washer (replace); 5 - O-ring (replace, if you install a slightly moisten with clean engine oil); 6 - thrust ring



Dismantling
Remove the suction tube.
Remove the fuel rail with intake manifold flap.
Close intake ports with a clean cloth.

Release of the locking tabs
Fig. 2.230. Release of the locking tabs


Use a screwdriver to bend the lock tabs radial expansion joint to the side and remove the thrust washer from the nozzle (Fig. 2.230).

NOTE
Locking tabs radial compensator with the damaged (broken). Therefore, when installing nozzles canceller should be replaced.


Installation mandrel and puller
Fig. 2.231. Installation mandrel and puller


Screw the mandrel to the puller. Then enter a stripper into the groove on the nozzle and gently knock the nozzle (Fig. 2.231).

Installation

Cleaning hole injectors
Fig. 2.232. Cleaning hole injectors


Thoroughly clean the nozzle openings of high pressure in the cylinder head with a nylon brush (Fig. 2.232).

NOTE
Teflon gland nozzles Never lubricate with engine oil or other lubricants.
May open the inlet valve complicate cleaning. In this case, the engine must be scrolled through with a wrench from the hands of the crankshaft.

Replace the O-ring and Teflon gland nozzles.

Installation of the thrust ring
Fig. 2.233. Installation of the thrust ring


Reinstall the nozzle thrust ring 1 and block 2 equalizer on the thrust ring (Fig. 2.233).

Set the nozzle with a mandrel
Fig. 2.234. Set the nozzle with a mandrel


Insert the nozzle with mounting mandrel up to the stop in the hole in the cylinder head (Fig. 2.234).

The correct position of the nozzle
Fig. 2.235. The correct position of the nozzle


Check the position of the nozzle in the cylinder head (Fig. 2.235).
Install the fuel rail with intake manifold flap.
Install the intake manifold.




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Removing and installing intake manifold
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Checking switching intake manifold

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