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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Touareg (from 2003 to 2006, the year of issue)

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Volkswagen Touareg
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Volkswagen
Touareg
Operation and maintenance of car
Engine
Preliminary checks on the car
The mechanical part (petrol engines 3,2L)
The mechanical part (petrol engines 4,2L)
Checking the valve guides
Replacing the oil seal on the side of the crankshaft vibration damper
Removing and installing drive plate
Removal and installation of the flange on the side of the drive plate
Removal, installation and tension of the toothed timing belt
Checking axial clearance of camshafts
Replacing the camshaft seals
Replacement seals Hall sensors
Removing and installing the camshaft and controls the valve timing
The mechanical part (diesel engines 5,0L)
Removing and installing subframe
Pressurization system (diesel engines)
Cooling system (petrol engines)
The cooling system (diesel engines)
Lubrication (petrol engines)
Lubrication system (diesel engines)
Injection System (petrol engines)
Fuel injection system (diesel engines)
Exhaust
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Replacing the camshaft seals



Withdrawal
Remove the timing belt and camshaft gears.
Remove the inner part of oil seal extractor 3240 a few turns of the outer part and lock with knurled screw.
Lubricate threaded head of a stripper with engine oil, and attach strongly pressing it, screw as far as possible in the packing.

Installing a stripper
Fig. 2.120. Installing a stripper


Loosen knurled screw and turn inner part of extractor against camshaft until oil seal is not removed (Fig. 2.120).
Clamp the puller gland for flat edges in a vise. Tongs remove the gland.

Setting

Pressing gland
Fig. 2.121. Pressing gland


Apply seal using mandrel 3241/1 and bolt 3241/6 and press in until it stops (Fig. 2.121).
Install the timing belt and camshaft gears.




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Checking axial clearance of camshafts
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Replacement seals Hall sensors

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