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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Touareg (from 2003 to 2006, the year of issue)

general info. full specifications. diagnostics. hints. tips. tricks

Volkswagen Touareg

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Volkswagen
	Touareg
		Operation and maintenance of car
		Engine
		Transmission
			-speed automatic transmission 09D
			Check the torque converter
			Manual transmission and transfer case 08D E473
			The propeller shaft
			Drive Train
			Tables
		Chassis
		Steering Gear
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		diagrams

Hit Counter by Digits

printable version

Transmission

6-speed automatic gearbox 09D

Checking and topping up the level of oil ATF

Check of level ATF

Check the torque converter

Draining fluid from the torque converter

Install the torque converter

Repair of the drive gear

Removing and installing selector lever

Check and adjust thrust selector

Removing and installing selector rods

Removal and installation of overlays

Removal and installation frame

Removing and installing selector lever lock solenoid N110

Removing and installing selector switch (the lever is locked in position ?�P?�) F319

Removal and installation of the drive gear

Removing and installing the gearbox, cars with diesel engine R5

Removing and installing the gearbox, cars with petrol engines V6 and V8, turbodiesels V6 TDI, V10 TDI and W12 engine petrol

Tightening torques

Removal and installation of lines and ATF cooler

Removing and installing control unit of an automatic transmission J217

Replacement of a sealing ring of a secondary shaft

Removing and installing oil pan

Removing and installing oil strainer

Removal and installation of the hydraulic pressure sensor for the automatic transmission 1 and G193 for hydraulic pressure sensor 2 G194 AKP

Removal and installation of the slide valve box

Removal, installation and adjustment of the multi-function switch F125

Manual transmission and transfer case 08D E473

Marking the transfer case

Marking the front of the main transfer

Marking the back of the main transfer

General information

Electrical / electronic components and fitting locations to dropbox

Removal and installation of the management body transfer case E473

Removing and installing transfer case control unit J646

Remove the transfer case

Install the transfer case

Laying the ventilation tube to dropbox

Replacing the rubber bearing bracket Transmission

Checking the oil level in the transfer case

Removing and installing sealing ring flange PTO / PTO drive shaft and motor transfer case

Changing the O-ring flange PTO / rear propeller shaft (transfer box set)

Removing the motor transfer case V253

Installing the motor transfer case V253

Checking the oil level in the main transmission of the front axle

The propeller shaft

Removing and installing front propeller shaft

Removing and installing rear propshaft

Checking the oil level in the rear of the main transfer

Removing the front of the main transfer

Laying the ventilation tube front of the main transfer

Replacement of a sealing ring of the left shaft flange

Changing the boot shaft flange

Replacing rubber mounts front of the main transfer

Replacement of the left shaft seal flange for vehicles without differential lock

Replacement of the left shaft seal flange for vehicles with differential lock

Removing and installing drive shaft

Dismantling of the drive shaft

Assembling of the drive shaft

Table 3.1. Letter designations, applicability units

Table 3.2. Specifications manual transmission

Table 3.3. Tightening torques

Table 3.4. Tightening torques (V6)

Table 3.5. Tightening torques (V8 FSI)

Table 3.6. Tightening torques (V6 TDI)

Table 3.7. Tightening torques (V10 TDI)

Table 3.8. Letter designations, compatibility, gas volume units (transfer case)

Table 3.9. Alphabetical letters, the compatibility of units, gear ratios, fuel volumes (main front transmission)

Table 3.10. Alphabetical letters, the compatibility of units, gear ratios, fuel tank (the main reverse gear)

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Table 2.5. Tightening torques of fastening the power unit (diesel engines 5,0 L)

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-speed automatic transmission 09D

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