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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volvo S40 / V40 (from 1996 to 2000, the year of issue)

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Volvo S40 / V40
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Volvo
S40 / V40
General Information
Operation and maintenance of car
Design and specifications Engine
Engine repair
Transmission
Brakes
Overview
Purpose and brief description of the hydraulic brake system
Electrical system
Specifications
Parking brake
Technology maintenance and repair of the brake system
Replacing the brake pads of the front wheels
Repair of the front wheel brake caliper
Replacing the brake pads of the rear wheels
Repair rear wheel brake caliper
Removal and installation of the brake fluid reservoir
Bleeding brake system
Replacing brake fluid
Replacement of the parking brake
Replacing the brake master cylinder and vacuum booster
Replacement of anti-lock brakes (ABS)
Check lateral runout pulse wheels
Removing and installing front wheel pulse
Replacing pulse rear wheel brake
Front suspension and steering
Rear suspension
Engine Management System Fenix 5.1
Electric. Wiring and components
Body
Diagrams
 


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Replacement of anti-lock brakes (ABS)



Work to replace the ABS Brakes elements should be performed in the following order:
1) Remove the control module Antilock brake system:
- Switch off the ignition;
- Remove the hose (s) of the cooling system with brackets;
- Release the lock on the control module;
- Remove the brake pipes bracket under the wing;
- Thoroughly clean the control module;
- Disconnect the control module;
- Remove the two screws and remove the front bracket;
- Remove the rubber elements;
- Take the control module from the inside of the wing and remove the four screws from the control module;
- Remove the central bolt;
- Carefully remove the control module;
2) installation of the control module Antilock brake system:
- Check the cleanliness of seals;

A WARNING
It is impossible to treat the surface with a file or a metal scraper. It is recommended to use plastic utensils. Do not use chemical solvents.

- Tighten the central screw with your fingers;
- Put the four Torx screws and tighten them in two stages: Stage 1 - diagonally to 3 N ?� m; Stage 2 - tighten on a corner 90 ?�.

A WARNING
The tightening torque should not exceed 8 Nm.



Removing the ABS
Fig. 6.22. Removing the ABS



- Tighten the central bolt torque 17 Nm;
- Put on the central bolt of the rubber component and insert the control unit holder;
- Put the rubber elements on the support module;
- Establish a support on the longitudinal rails to help. two bolts;
- Align and tighten the bolts to 25 Nm;
- Connect;
- Secure the brake pipe on the inside panel of the front wing;

NOTE
Secure the hydraulic modulator connection with "weight".

- Fit the water hose;
3) checking of ABS:
- Read the fault codes;
- Perform a road test and check whether the indicator light turns off ABS;
- Check whether the fault codes registered.

Removing the front wheel sensor
Fig. 6.23. Removing the front wheel sensor 1 - sensor; 2 - wire; 3 - connector; 4 - holders


4) replacing the front wheel sensor (Fig. 6.23):
- Switch off the ignition;
- Heeding the hub cap and the wheel;
- Remove the sensor mounting bolt 1 and pull out the sensor;
- Remove the two brackets under the wing;
- Remove the wire from the sensor holders 2 4;
- Partially remove the inner plastic fender panel;
- Disconnect the connector 3;
- Clean sealing surface of the sensor from dirt and rust that the sensor is correctly positioned relative to the pulse wheel;
- Clean the wheel from the mud pulse of compressed air;
- Connect the plastic inner fender panel;
- Clean the sealing surfaces of the sensor to establish with minimal effort;
- Lightly grease the sensor;
- Put the sensor;
- Tighten the sensor bolt;
- Secure the sensor holder;
- Put the wheel.
5) by operation ABS:
- Read the fault codes;
- Perform a road test and check whether the indicator light turns off ABS; check whether the account is not the fault codes;

Removing the rear wheel sensor
Fig. 6.24. Removing the rear wheel sensor: 1 - a socket; 2 - holders; 3 - Sensor


6) exchange the rear wheel sensor (Fig. 6.24):
- Switch off the ignition;
- Heeding the protective cover from the fuel filter (during the work on the left);
- Disconnect the connector;
- Remove the wire gauge of the two carriers;
- Remove the hub cap and the wheel;
- Disconnect the caliper and the brake disk;
- Remove the hub cap and loosen the fixing nut;
- Remove the hub.
- Remove the wire from the sensor holder;
- Turn out fixing bolts and remove the gauge;
- Clean sealing surface of the sensor from dirt and rust that the sensor is correctly positioned relative to the pulse wheel;
- Clean the pulse wheel from dirt with a soft brush;
- Lightly grease the sensor;
- Clean the sealing surfaces of the sensor to establish with minimal effort;
- Thread the sensor wire and put the sensor;
- Tighten the sensor bolts to 55 Nm;
- Secure the sensor holder;
- Clean the pin and the hub;
- Establish a nave on a pin;
- Put a new nut and tighten it to a torque of 177 Nm;
- Put the hub cap, brake disc, caliper and the wheel;
- Route the wheel sensor forward and connect it to;
- Secure the sensor holder;
- Put the protective cover from the fuel filter (during the work on the left);
- Check the operation of ABS: consider DTCs, perform a road test and check whether the indicator light goes out ABS, check whether the account is not the fault codes.




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