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Repairing drive shaft with SHRUS type the DOJ and BJ
WARNINGS The joints of the drive shaft using special grease. Do not use any other type of grease. Clamp cover must be replaced by a new one. |
Dismantling
| Fig. 3.52. Drive shaft with SHRUS type the DOJ and BJ: 1 - the hinge case DOJ; 2 - a spring ring; 3 - a lock ring; 4 - an internal ring of the joint DOJ; 5 - Separator joint DOJ; 6 - balls joint DOJ; 7 - a protective cover joint DOJ; 8 - the constant velocity joint BJ assembly; 9 - a protective cover of the hinge BJ; 10 - large clamp protective cover hinge BJ; 11 - small clamp protective cover; 12 - large clamp protective cover joint DOJ
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Remove collars of fastening of protective covers of hinges of the DOJ and BJ (Fig. 3.52).
A WARNING Work carefully to avoid damaging the cover. |
| Fig. 3.53. Removing the spring ring SHRUS DOJ
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Flat-blade screwdriver, remove the snap ring, then the body SHRUS DOJ (Fig. 3.53).
| Fig. 3.54. Removing the retaining ring (1), fixing the inner ring, cage and balls assembly SHRUS DOJ
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Remove the retaining ring, and then the inner ring, case and balls SHRUS DOJ in one piece (Fig. 3.54). Clean the inner ring, cage and balls SHRUS DOJ without disassembly.
A WARNING Take care that the balls do not fall out of the housing. If the balls fall out of the housing, insert them back and fix the inner ring. |
Wipe the grease from the slots. Remove the protective cover of the hinge the DOJ and BJ
WARNINGS If the dust cover is to be reused to protect the cover wrap the tape drive shaft splines. Do not disassemble SHRUS V.J. |
Check Check out the drive shaft and the splines for wear, damage, bending or corrosion. Check BJ hinge on the absence of its water and debris. Check the inner ring, case and balls joint DOJ for damage, corrosion and wear.
Assembly To prevent damage to covers, wrap masking tape drive shaft splines (from the joint DOJ).
| Fig. 3.55. Boot band DOJ (1) and V.J. (2)
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Remove the masking tape. Lay in SHRUS V.J. lubricant CENTOPLEX 278M / 136K in the following amounts: - In the hinge V.J. - (70 ?� 3) g; - In the case V.J. - (65 ?� 3), the Fill lubricant AMBLYGON TA 10 / 2A SHRUS DOJ in the following amounts: - In the joint DOJ - (65 ?� 3) g; - In the case DOJ - (40 ?� 3), the
| Fig. 3.56. Location on the drive shaft (2) of the inner ring (3), a separator (4), the balls (1) and fastening them to the retaining ring (5)
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Install the inner ring, case and balls SHRUS the DOJ and secure them with the retaining ring (Fig. 3.56).
| Fig. 3.57. Location snap ring (1) for housing SHRUS DOJ
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Set the drive shaft in the housing SHRUS the DOJ and install the snap ring (Fig. 3.57).
| Fig. 3.58. The nominal length of the left (A) and right (B) of the drive shafts
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To control the air pressure in the cover of the hinge of a power shaft to maintain the required distance between the clamps securing the protective cover or the length of the drive shaft when tightening the clamps. For a car with an engine of 2.7 liter and manual transmission nominal length of the left drive shaft (Fig. 3.58) is equal to (520,2 ?� 2) mm, right shaft - (539,2 ?� 2) mm.
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