A warning  Before installation, lubricate the outer ring of the bearing of differential.
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 | 1. Place the differential in the gearbox housing. |
A warning Be sure not to damage the oil seal ring when installing the input shaft.
Before installation grease a working edge of a sealing ring.
Grease the second external ring of the bearing in the transmission housing.
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 | 2. Install the assembled primary and secondary shaft in the gearbox housing. |
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3. Install the plug 3 th / 4th gear sliding sleeve in the 3rd / 4th gear, then insert the stem of the 5th / reverse gear fork and place in a pin mounting rod 5th / reverse gear. |
A warning At installation use a new cylindrical pin.
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| 4. Align the lever of a rod of switching of 5th / reverse gear with rod 5th / reverse gear and fix the cylindrical pin. |
| 5. After installing the rod of the 3rd / 4th gear fork in the 3rd / 4th gear, set the fork 3rd / 4th gear selector rod lever in 3rd / 4th gear. |
A warning At installation use a new cylindrical pin.
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| | 6. Align the shift lever rod 3rd / 4th transfers with a rod and fix the cylindrical pin. |
| 7. Align the switching rod 3rd / 4th gear shift fork 3rd / 4th gear and fix the cylindrical pin. |
| 8. Assemble the shift fork 1st / 2nd gear sliding sleeve with the 1st / 2nd gear and set the rod first / second gear. |
A warning At installation use a new cylindrical pin. At installation use a new E-shaped retaining ring.
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 | 9. Align the stem switch 1st / 2nd gear shift fork 1st / 2nd gear and fix the cylindrical pin. |
10. Install the E-shaped retaining ring on the shaft 5th / reverse gear. |
| 11. Align the projection of the lever in the reverse lever shaft 5th / reverse gear and the lever on the reverse clutch housing. |
 | 12. Install new O-ring on the opposite shaft gear. |
A warning Install the sealing ring so that it is aligned in the outer groove.
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 | 13. Insert the shaft in the reverse gear shift lever. |
| 14. Install the pin. |
15. Establish the lever spring and fix bolts. The inhaling moment: 7,8-11,3 N ??? m |
16. Install the control unit and fix bolts. The inhaling moment: 7,8-11,3 N ??? m |
A warning When you install the control unit, consider the length of the bolt (bolt length A is greater than B).
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 | 17. Install the intermediate shaft and the reverse gear. |
 | 18. Install magnet. |
A warning Clean sealant from the mating surfaces of clutch housing and gearbox.
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 | 19. Apply a thin coat of sealant Threebond 1216T or 1216TB on interfaced surfaces of clutch and gearbox. |
 | 20. Install the gearbox housing on the clutch housing and tighten bolts. The inhaling moment: 18,6-25,5 N ??? m |
 | 21. Screw the bolt countershaft reverse gear. The inhaling moment: 18,6-25,5 N ??? m |
A warning Since the length of the spring clamps is different from each other properly select and install the spring into place.
The length of the spring retainer: 5th / rear year more than 1-oj / 2nd, 3rd / 4th gear.
Apply sealant to the threaded plug retainer.
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 | 22. Establish a steel ball and a spring retainer and screw cap. Torque: 15-20 N ??? m |
| 23. Install the counter shaft fifth gear. |
A warning Since the synchronizer ring shape different from each other in the assembly needs to be considered.
The synchronizer ring reverse gear teeth are missing in three places.
Pay attention to the direction of fitting the sleeve gear 5th gear.
Length: A> B
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| 24. Install the sleeve gear 5th gear, gear 5th gear and synchronizer ring |
A warning Install the oil groove bushing gear 5th gear from the gear wheel of 5th transfer.
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 | 25. Install the fork 5th gear into the groove of the synchronizer of 5th transfer. |
| 26. Establish a synchronizer ring. |
| 27. Replace the input shaft sleeve and the synchronizer cone ring reverse gear. |
A warning At installation use a new cylindrical pin.
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| 28. Secure the fork 5th gear cylindrical pin. |
 | 29. At the same time turn the gears 1st and 2nd gear to not turned the gearbox output shaft. |
 | 30. adaptation OK201 171 010 lock the gearbox output shaft. |
A warning At installation use a new lock nut.
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| 31. Tighten the lock nut and lock it by loosening the locking plate bend beads locknut Torque: 127-206 N ??? m |
 | 32. The dial indicator, measure the backlash gear 5th gear and reverse taper bushing. Backlash:
Gears 5th transfer: 0,07-0,39 mm
Cone sleeve backing: 0.1-0.25 mm
If the play exceeds the allowable limits, disassemble and re-assemble the gearbox.
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A warning Clean sealant from the mating surfaces of the cover and the rear gear case.
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 | 33. Apply a thin coat of sealant Threebond 1216T or 1216TB on interfaced surfaces of the gearbox and the rear cover. |
 | 34. Replace the back cover taking into account the provisions of recesses for cone sleeve backing and fix bolts. The inhaling moment: 7,8-11,3 N ??? m |
| 35. Install the washer on the reversing light switch and replace the switch. Torque: 20-29,4 N ??? m |
36. Install the speed sensor to the speedometer driven gear. The inhaling moment: 7,8-11,3 N ??? m |
 | 37. Install the plug on the draft of a gear. |
| 38. Install the bearing and release fork. |
| 39. Remove the gearbox from the stand OK130 990 007 with adapter OK130175011A. |
A warning Do not damage the gearbox housing.
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 | 40. Using a screwdriver and a hammer beat out the outer ring of the bearing of a secondary shaft to the gearbox. |
