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Selecting shims
Adjust the preload of bearings and select shims as follows. Primary shaft
| PERFORMANCE ORDER | | 1. Set the input shaft into the clutch housing. |  | 2. Place the gearbox housing on the clutch housing and tighten bolts to torque. Torque: 19-26 N ??? m |  | 3. Establish a measuring tip of a dial indicator to the end of the primary shaft and measure the end play for input shaft. Axial clearance: 0-0,10 mm | | 4. Select the nearest thickness shim from the following series: 0.3, 0.4, 0.5 mm |
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Output shaft
| PERFORMANCE ORDER |  | 1. Install the socket and the outer ring of the bearing in the clutch housing. | | 2. Install the secondary shaft in the clutch housing. | | 3. Establish an external ring of the bearing of a secondary shaft in the clutch housing. |  | 4. Install the gearbox housing on the clutch housing and tighten bolts to torque. Torque: 19-26 N ??? m
|  | 5. Establish a measuring tip of the indicator of hour type in an end face of a secondary shaft and measure the end play a secondary shaft. Axial clearance: 0.05-0.10 mm | 6. Select the pad as follows:
- Add 0.03 mm to the measured backlash;
- Add 0.08 mm to the measured backlash;
- Select the thickest gasket in the range between (a) and (b). Example: 0.22 mm
0.22 0.03 = 0.25 mm
0.22 0.08 = 0.30 mm
Range: 0.25-0.30 mm
Choose: 0.30 mm The thickness of the shims mm - 0.20, 0.25, 0.30, 0.35, 0.40, 0.45, 0.50, 0.70 |
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Differential
| PERFORMANCE ORDER | | 1. Install the outer ring of the bearing in the clutch housing |  | 2. Place the differential in the clutch housing. |
A warning  Turn the A and B until the gap shown in the figure is fixed.
|  | 3. Install the outer ring of the bearing on special adaptation OK900 175 AA0. |  | 4. Install adaptation OK900 175 AA0 in the areas shown in the figure. |  | 5. Tighten the adaptation OK900 175 AA0 required torques. Torque: 19-26 N ??? m |
A warning Tighten the screws so that adaptation OK900 175 AA0 could not move.
|  | 6. Install the steel rods into the holes A and B of the selector and rotate the selector to increase the gap. | | 7. Turn in the opposite direction to eliminate backlash. |  | 8. A gearbox housing set adaptation OK900 175 AA0 / OK130 322 020 in the differential satellite. |  | 9. Turn the adaptation OK130 322 020 spring balance. Turning tool steel bars Achieve the desired preload. Preload: 1.4-2.0 N ??? m | 10. Remove the adaptation OK130 322 020. |  | 11. Measure the clearance adaptation OK900 175 AA0. |  | Select the thickness of the shim, whose thickness is greatest closest to the measured clearance. The thickness of the shims mm - 0.1, 0.2, 0.25, 0.30, 0.35, 0.40, 0.45, 0.50, 0.55, 0.60, 0.65, 0.70, 0.75, 0.80, 0.85, 0.90 | | 13. Remove the adaptation OK900 175 AA0. | | 14. Remove the gearbox housing and adaptation OK900 175 AA0. | | 15. Remove the outer ring of the bearing from adaptation OK900 175 AA0. | | 16. Install selected shim thickness and the outer ring of the bearing in the gearbox housing. |
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Differential bearing preload Measure the preload as follows:
| PERFORMANCE ORDER | | | 1. Place the differential in the gearbox housing. | | | 2. Place the gearbox housing on the clutch housing. Torque: 19-25 N ??? m |  | 3. A gearbox housing set adaptation OK900 175 AA0 on the differential satellite. |  | 4. Measure the bearing preload.
Preload: 1.4-2.0 N ??? m
| | 5. If the preload is not correct, adjust the preload of the bearing. | | 6. Remove the adaptation OK900 175 AA0. | | 7. Remove the gearbox housing and the differential. |
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