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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Mazda 3 (2003 release)

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Mazda 3
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Mazda
3
Operation and maintenance of car
Engine
Transmission
Clutch
Manual Transmission
Overview
Checking and changing the oil in a mechanical transmission
Removing and installing speedometer car (without DLD)
Replacing the oil seal (differential)
Removing and installing gearshift
Carter clutch housing demolition elements of the main transfer
Check of elements of the input shaft
Testing and assembly of components of the differential and final drive housing
Automatic transmission
Drive Train
Tables
Chassis
Steering Gear
Brakes
Onboard electric
Body
 


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Carter clutch housing demolition elements of the main transfer







NOTE
Disassembly is carried out in the order shown in the illustration 3.35 . Procedures for removing individual components of housing are given later in this section.


Removing the input shaft oil seal
Fig. 3.36. Removing the input shaft oil seal


Remove the input shaft oil seal using a screwdriver (Fig. 3.36).

Removing the secondary shaft bearing
Fig. 3.37. Removing the secondary shaft bearing


Remove the bearing race with the output shaft and the socket (Fig. 3.37).
To disassemble the cylindrical pin, align the notch to remove the pin clutch with the position of the cylindrical pin.

Driving disassembly of the cylindrical pin
Fig. 3.38. Driving disassembly of the cylindrical pin


Knock out the pin, using barbs with a thin tip (Fig. 3.38).

Moving the control rod before removing
Fig. 3.39. Moving the control rod before removing


To remove the control rod, move it in the direction of the arrow shown in Figure 3.39.

Punched holes in the cover of the crankcase
Fig. 3.40. Punched holes in the cover of the crankcase


Using a flat-blade screwdriver and a hammer, make a hole in the lid (Fig. 3.40).

Removing the sealing cap
Fig. 3.41. Removing the sealing cap


Remove the sealing cap by inserting a flat-blade screwdriver into the hole on the inside of the casing (Fig. 3.41).

Removing the control rod gland
Fig. 3.42. Removing the control rod gland


Remove the control rod gland, using a screwdriver (Fig. 3.42).

Removing differential oil seal
Fig. 3.43. Removing differential oil seal


Remove differential oil seal using a screwdriver (Fig. 3.43).

Removing the outer ring of the bearing of differential
Fig. 3.44. Removing the outer ring of the bearing of differential 1 - bearing race


Before you disassemble the differential bearing race, remove the bearing outer race using a special device (Fig. 3.44).

Removing the roll pin
Fig. 3.45. Removing the roll pin


To remove the lever shaft reverse, first, with the help of pliers, remove the cylindrical pin (Fig. 3.45).

Removal of the lever of the reversing shaft
Fig. 3.46. Removal of the lever of the reversing shaft


Secure the lever shaft and a backing cloth using the same pliers, remove the shaft (Fig. 3.46).

Removing the bearing race crankcase main gear
Fig. 3.47. Removing the bearing race crankcase main gear: 1 - bearing race; 2 - press


With the help of a special device, remove the bearing race crankcase main gear (Fig. 3.47)




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Check of elements of the input shaft

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