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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Mercedes-Benz E-Class W123 (from 1976 to 1985, the year of issue)

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Mercedes-Benz W123
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Mercedes-Benz
W123
Introduction
Gasoline engines
Design and specifications
Engine adjustment
Ignition system
Power system
The fuel injection system K-Jetronic
The fuel injection system L-Jetronic
Works by car
Work on the engine M 102
Work on the engine M 110 and M 123
Removing the engine M 110 and M 123
Removing the cylinder head
Removing the camshaft
Dismantling of a head of cylinders
Replacing the chain camshaft
Removing the intermediate shaft and sprocket
Removing the flywheel (a leading disk)
Replacement of a forward epiploon of a cranked shaft
Removal of the oil pump
Removing the rods and pistons
Removing the crankshaft and main bearings
Changing the oil filter
Replacing the engine mount
Description Service and crankcase ventilation system
General information on inspection and recovery engine
Inspection and restoration of the crankshaft and bearings
Inspection and restoration of connecting rods and bearings
Inspection and restoration of pistons and piston rings
Inspection and restoration of the cylinder block
Inspection and restoration of details of the distribution mechanism
Inspection and restoration of the flywheel (a leading disk) and flywheel
Inspection and recovery of the oil pump
Removal of sludge, grinding valves and restoration of cylinder heads
Build Engine
Assembling the cylinder head
Installing the cylinder head
Installing the cylinder head
Cooling system
Removing and installing intake manifold and exhaust manifold
Coupling
Manual transmission
Automatic Transmission
Driveline and rear axle
The front suspension
Rear suspension
A steering
Brakes
Electrical
Body and Equipment
 


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Inspection and restoration of the cylinder block



PERFORMANCE ORDER

  1. Check the holes in the cylinder block to taper, roundness, scuffs and scratches. Start with a thorough examination of the upper part of the holes. If they are worn, their stubborn side forms a small ridge that marks the upper level of the motion of the piston ring. The owner of the car is easy to recognize the wear mirror cylinders before dismantling the engine. Excessive oil consumption and blue smoke from the exhaust system is a sure sign of wear of piston rings and cylinder.
  2. Measure the diameter of the cylinder under the "wear ring" and compare it with a micrometer in diameter holes at the bottom of the cylinder, where cylinder wear out. If the difference between the two measurements is greater than 0.15 mm, it is necessary to bore the cylinders and pistons deliver oversize.
  3. Holes cylinders should be handled so as to ensure optimum performance gap with new oversize pistons. The difference in weight between any two of the six pistons must not exceed the limits given in the specifications.
  4. If the holes in the cylinder slightly worn, but not so much that they had to chisel, you can install a special oil scraper rings and pistons, which will restore the necessary compression and suspended waste engine oil. For this purpose, there are several different sizes of repair parts, and be sure to adhere to the manufacturer's instructions for installing them.
  5. Look, whether in the cylinder block and crankcase cracks and other damage, and make sure all the water permeability and oil channels. Check the securing of all gaskets covers on the crankcase and the cylinder block. If any of the pads are in doubt or have a leak, remove the screws securing the cover and remove it. Clean the cover and the seating surface, place a new gasket, insert and tighten the screws. Check for leaks through the cooling jacket plugs.




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Inspection and restoration of pistons and piston rings
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Inspection and restoration of details of the distribution mechanism

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