 | 1. For the proper installation of the cylinder head and cylinder head gasket screw hole in the extreme cylinder intended for the bolts of the cylinder head, guide pins VW-3070. |
| 2. In the absence of the guide pins can be made independently, which requires the use of two old bolts of the cylinder head. Cut off from the bolt head and instead cut the groove for screwdriver. After installation of the cylinder head, using a screwdriver, unscrew the guide pins. |
A warning  When installing the cylinder head is necessary to use a new gasket. Remove the liner from the hermetic package immediately prior to installation on the cylinder block.
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| 3. Check that the new cylinder head gasket has the same type as the original, and that the marking or OBEN TOP points upwards. Place new cylinder head gasket on the surface of the cylinder to the guide pins. Check that the holes are aligned properly with the TV system of cooling and lubrication. |
| 4. Carefully set the head on the block. |
| 5. Insert and hand-tighten the 8 bolts and washers securing the cylinder head. |
| 6. Use a screwdriver to remove the two guide pins in their place and screw the two mounting bolts of the cylinder head. |
| 7. gradually in the sequence shown in fig. Sequence of a tightening of bolts of the cylinder head on the four-cylinder engine 1,8-I, AGN / AGU or fig. Sequence of a tightening of bolts of the cylinder head on the four-cylinder engine 1,6-I, AEH / AKL, in several stages, tighten the bolts of the cylinder head. |
A warning Do not tighten the bolts of the cylinder head to the engine is warm. When installing a new cylinder head with the camshaft after installation of the cylinder head grease with a thin layer of grease the mating surfaces of hydraulic tappets and camshaft cams.
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| 8. cranked and distributive shaft in a position to conform to the installation of the piston of the first cylinder at TDC on the compression stroke. |
 | 9. Before installing the inner liner cylinder head cover lubricate the surface mating with seal, with a thin layer of sealant D2 (place sealant application are indicated by arrows). Place the gasket cylinder head cover. |
| 10. Install the cylinder head cover and gradually and consistently wise tighten cover nuts to 10 Nm. |
| 11. Establish a gear belt on a pulley of a camshaft and adjust its tension. |
| 12. Screw the reception exhaust pipe with catalytic converter. |
| Engine-I 1,8-Turbo |
| 13. Screw thermofilter turbocharger and an air pipe to the back of the cylinder head. |
| 14. Install the intake manifold with a new gasket on the cylinder head and fix its bolts, having tightened their moment of 10 Nm. |
| 15. Screw the lower part of the intake manifold to the holders by tightening the bolts to 25 Nm. |
| 16. Attach the supply and return fuel lines to the fuel line. |
| 17. In accordance with the previously made marks, connect the cylinder head all the electrical connectors. |
| The engine 1,8-I |
| 18. Install the belt tensioner and fix its bolt, having tightened its moment of 25 Nm. |
| 19. Install the V-belt. |
| 20. Establish covers of a gear belt. |
| 21. Screw the spark plug. |
| 22. Check that all hoses, pipes and electrical connectors are connected according to earlier made marks. |
| 23. Check the engine oil level and, if necessary, finish it to norm. If the old cylinder head gaskets were defective, replace engine oil. |
| 24. Fill with fresh coolant in the cooling system. |
| 25. Install the air filter. |
| 26. Connect the ground cable to the battery. |
| 27. Start the engine and warm it up to normal operating temperature. Turn off the engine and check the engine oil and coolant, and the tightness of all connections. |
