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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Passat B6 (from the year 2004)

general info. full specifications. diagnostics. hints. tips. tricks
Volkswagen Passat B6
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Volkswagen
Passat B6
Operation and maintenance of car
Engine
Transmission
Chassis
Steering Gear
Brakes
Overview
General verification procedure
Brake system repairs
Removing and installing brake pads
Removing and installing control unit electromechanical parking brake
Removal and installation of the parking brake
Disconnecting the brake pedal from the brake booster
Connecting the brake pedal to the brake booster
Removal and installation of the piston to the brake caliper FN 3
Removing and installing piston brake caliper
Removing and installing brake light switch F
Removal and installation of the main brake cylinder
Removing and installing brake booster
Repair the brake pipe
General information on the anti-lock system
Removing and installing speed sensor on the front axle
Removing and installing speed sensor on the rear axle
Removing and installing speed sensor on the rear axle
Removal and installation of the gauge of low pressure in the brake booster
Tables
Onboard electric
Body
diagrams
 


Hit Counter by Digits


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Removal and installation of the main brake cylinder



Withdrawal
Disconnect the battery.
Remove the air intake hose, the air filter (in vehicles with diesel engines and some gasoline) and battery.
On vehicles with 6-cyl. gasoline engine battery in the luggage compartment; accordingly necessary to remove only the air filter housing.
Remove the battery box holder.
Put in engine and transmission a sufficient amount of cloth that does not leave fibers.
Evacuate the maximum amount of brake fluid by a device for filling and pumping device or from the brake fluid reservoir.
For vehicles with manual gearbox:
Clamp the hose into the master cylinder clutch with the clamp Ø 25 mm.

Connector hose and master cylinder clutch
Fig. 6.46. Connector hose and master cylinder clutch


Remove the hose into the master cylinder clutch (Fig. 6.46).
Continuation of the assembly operations for all vehicles
Remove the connector from the sensor A warning indicator float.
Remove the connector C switch Brake F.
Remove the brake fluid reservoir. To do this, press the latches on the outside and at the same time the tank Remove the reservoir from the cap.
1 Remove the brake pipes on the master cylinder, close the pipes using plugs from repair kit 1H0 698 311 A.

Nuts of fastening of the main brake cylinder
Fig. 6.47. Nuts of fastening of the main brake cylinder


Loosen the nut 2 from the brake master cylinder (Fig. 6.47).
If there is, remove the thermal insulation shitok.
Carefully remove the brake master cylinder to the brake booster.
Remove the brake switch F of the brake master cylinder.

Setting
Install in the reverse order
When installing pay attention to the following points:
When assembling the brake master cylinder and brake booster follow proper landing push rod in the brake master cylinder.
Bleed the brake system.

Tightening torques
The main brake cylinder to the brake booster 25 Nm.
Switch brake to the main brake tsililndru: 5 N ?� m.
Brake pipes to the master cylinder: 8.5 mm - 17 Nm 6 mm - 14 Nm.




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Removing and installing brake light switch F
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Removing and installing brake booster

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