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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Touareg (from 2003 to 2006, the year of issue)

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Volkswagen Touareg
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Volkswagen
Touareg
Operation and maintenance of car
Engine
Preliminary checks on the car
The mechanical part (petrol engines 3,2L)
The mechanical part (petrol engines 4,2L)
Checking the valve guides
Replacing the oil seal on the side of the crankshaft vibration damper
Removing and installing drive plate
Removal and installation of the flange on the side of the drive plate
Removal, installation and tension of the toothed timing belt
Checking axial clearance of camshafts
Replacing the camshaft seals
Replacement seals Hall sensors
Removing and installing the camshaft and controls the valve timing
The mechanical part (diesel engines 5,0L)
Removing and installing subframe
Pressurization system (diesel engines)
Cooling system (petrol engines)
The cooling system (diesel engines)
Lubrication (petrol engines)
Lubrication system (diesel engines)
Injection System (petrol engines)
Fuel injection system (diesel engines)
Exhaust
FUEL (beninovye engines)
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Removal and installation of the flange on the side of the drive plate



Withdrawal
Remove the engine.
Disconnect the engine and gearbox.
Remove the drive plate.
Remove the oil pan.

Flange
Fig. 2.103. Flange


Remove the flange (Fig. 2.103) from the engine block.
Remove the old gasket.

Setting
Clean the sealing surfaces of the flange and the cylinder.
They must be free of oil and grease.

NOTE
In the following description, operations shown without a sealing ring flange.
In case of repair flange must be replaced with a sealing ring. To install, use the support sleeve provided in the kit.

Remove the remaining oil on the crank pin of the crankshaft with a clean cloth.

New gasket
Fig. 2.104. New gasket


Install a new gasket on the 1-fitting sleeves in the engine block (Fig. 2.104).
Put the O-ring with a flange and has an outer side through the sleeve T10122 / 1 protracted sleeve T10122 / 2.
Disconnect the two mounting bushings.

Mounting sleeve
Fig. 2.105. Mounting sleeve


Then put a protracted sleeve T10122 / 2 with a dry seal ring on the crank pin of the crankshaft (Fig. 2.105).
Screw the flange of the cylinder block. Torque: 10 Nm.
Install the oil pan.
Install the drive plate.
Install the engine.




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Removing and installing drive plate
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Removal, installation and tension of the toothed timing belt

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