Removing the gearshift and replacement parts

To change the details of the mechanism, do the following:

a) Disconnect the shift rod and the rocker (Fig. 5.50):

- Remove the axle bolt and remove the shift rod;

- Machined parts anticorrosive composition.

Be careful with sealing rings and plastic sleeves;

- Remove the protective cover from the tunnel (Fig. 5.51);

- Remove the bolts along with the rings;

- Remove the gear selection by turning it up to 90 ?�.

b) replace the rubber sealing element supports the shift lever:

- Pull down the entire casing of the mechanism;

- Extract the rubber fingers from the housing and remove the rubber element;

- Install the new rubber element in the casing and press in the rubber in his fingers;

- Lift the cover and press in the rubber fingers (Fig. 5.52);

c) remove the bottom plate 2 (Fig. 5.53):

- Remove the rubber element 3 from the plate of the gearshift;

- Remove the rubber element of the gearshift lever;

d) Remove Gear lever lock (Fig. 5.54):

- Mark the position lock of 5th transfer;

- Remove the bolts and remove the bollards;

- Loosen the nut;

- Remove the plate and spring;

d) Remove the gearshift lever from the central casing (Fig. 5.55):

- Unscrew the nut and remove the bolt;

- Remove the cover;

- Remove the gearshift lever;

e) remove the bearings the gear lever (Fig. 5.56): plastic sleeves, rubber element and O-rings;

g) Remove the bearing housing center (Fig. 5.57):

- Remove the bolt, and then remove the rubber grommet;

- Remove the casing from the central hub of the bearing;

- Remove the rubber grommet;

- Clean and check the parts, replace culled;

h) collect nodes in the reverse order of removal. Note the installation lock 5th gear: the installation, perform exactly the mark made during disassembly;

i) check the adjustment of the gear lever: Set the gearshift lever to position of 1st transfer; the gear lever must pull over to the top right Locking;

a) adjust the gearshift (Fig. 5.58):

- Set the length of the protruding portion of the lever of about 8 mm;

- Lightly press the lever to the right;

- Insert the bolt rod gear and tighten its moment of 24 Nm.