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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volvo S40 / V40 (from 1996 to 2000, the year of issue)

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Volvo S40 / V40
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Volvo
S40 / V40
General Information
Operation and maintenance of car
Design and specifications Engine
Engine repair
Transmission
Brakes
Front suspension and steering
Overview
Specifications
Maintenance and repair of suspension
Check and adjust wheel alignment
Replacing control arm, and silent blocks
Removal and installation of the cross beam
Replacing the spring in front of the rack
Removing and installing stabilizer bar
Maintenance and repair steering
Rear suspension
Engine Management System Fenix 5.1
Electric. Wiring and components
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Check and adjust wheel alignment



For proper wheel alignment test vehicle must be unloaded (the level of fuel in the fuel tank does not matter), and the pressure in the tires of the wheels brought up to standards.

Position supports under the suspension arm
Fig. 7.5. Position supports under the suspension arm: 1 - control arm; 2 - support


Before wheel alignment lift the front of the car and establish support under suspension arms as close to the ball joint (Fig. 7.5).
Then, make sure that no backlash (Fig. 7.6):

Designated testing play in front suspension units
Fig. 7.6. Designated testing play in front suspension units



- In the steering mechanism and the steering rod ball joints;
- Bearing wheels;
- In the upper mount buffer spring struts;
- In the ball joint and control arm bushings.
In the presence of the backlash in one of said nodes must be corrected before the start of measurement and adjustment.
The measuring equipment installed according to the instructions attached to it. Turntable, mounted under the front wheels must absorb lateral movements.
For a correct measurement of camber angle and caster wheel axis of rotation of the vehicle must be in a horizontal position. It is several times much to swing the front of the vehicle on the turntable up and down. This is necessary to ensure that the suspension returned to its normal position.

The corners of the front axle
Fig. 7.7. Front axle:
and - camber; b - longitudinal inclination of the axis of rotation of the wheel; in - a cross caster wheels


Camber (Fig. 7.7, a) should be 0 ?� 30 '?� 1 ?�. To the left and right sides of the angle may differ by no more than 40 '.
Longitudinal tilt wheel rotation axis (Fig. 7.7, b) should be 12 ?� 41 '?� 1 ?�, and may also be different for the right and left sides of a maximum of 40'.
Wheel alignment follow in this order:
- Remove the bolts knuckle;
- Adjust the suspension;
- Place and tighten the bolts;
- Check the corners again;

Location and torque bolts knuckle
Fig. 7.8. Location and torque bolts knuckle


- Tighten the bolts knuckle moment 91 Nm (Fig. 7.8).
If the values of the wheels are out of tolerance, replace defective or damaged parts.
The convergence of the front wheels of the car should be set relative to the axis of withdrawal, as the rear wheels have variable angles of installation. This will ensure maximum stability of the vehicle and minimum tire wear.

Determination of slip angle of the wheels
Fig. 7.9. Determination of slip angle of the wheels:
JSC - the axis of symmetry of the vehicle; IN - axle wheel slip; b, g, d - toe angles (relative to the axis of withdrawal); z - slip angle


Make sure that the devices on the front and rear axles are correctly oriented relative to each other. This is extremely important for the measurement of convergence with respect to the axis of the wheel slip, which is obtained with the same toe angles of the rear wheels (Fig. 7.9).
The angle between the longitudinal axis and the axis of symmetry AS IN wheel slip angle is called withdrawal. This angle may not exceed 12 '(to increase the visibility of slip angle is shown in the figure greatly increased).

Methods for determining the toe
Fig. 7.10. Methods for determining the toe


Toe angle can be determined by measuring a level difference between the hub or the calculation of distances between the front and rear edges of the wheels at A-A, B-B and C-C (Fig. 7.10). Nominal values front toe: a = 9 '?� 3'; Ah = 1-3 mm; B = at 1-2.5 mm; Cc = 1-2 mm.
Adjust the toe should be in this order:
- Loosen the lock nut on the steering rods 2;
- Adjust the toe by turning the tie rods;
- Tighten the lock nut torque 42 Nm;
- Make sure that a rubber protective cover sits right;
- Measure the distance between the edge of the thread and lock nut on the left and right rods: the length of the steering gear must not differ by more than 2 mm.

Adjusting toe
Fig. 7.11. Adjusting toe:
1 - lock nut; 2 - Tie Rod





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Replacing control arm, and silent blocks

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