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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volvo S40 / V40 (from 1996 to 2000, the year of issue)

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Volvo S40 / V40
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Volvo
S40 / V40
General Information
Operation and maintenance of car
Design and specifications Engine
Engine repair
Transmission
Brakes
Front suspension and steering
Rear suspension
Engine Management System Fenix 5.1
Electric. Wiring and components
Introduction
Relay
Circuit breakers
The cable harness and control modules
General checks
Technical characteristics of the main elements of the electrical network
Technology substitution of elements of the electric equipment
Mechanical testing and regulation
Location of electrical components on the car and the circuit of the electrical connections
List of components
Instructions for chains
Wiring Connector
Circuit breakers
Distribution bars
Management Modules
Ignition Switch
Electrical circuits of various systems and units of the car
Body
Diagrams
 


Hit Counter by Digits


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List of components



Battery

Below is a list of components of the electrical system of the car.

1/1 Battery

Relay

2/1 Main relay lighting
2/3 central locking of all doors
2/4 central locking rear doors
2/5 Delayed interior lighting
2/6 Rear window wiper, 5-door
2/7 Starter (immobilizer)
2/8 Heating System
2/9 Heated rear window and door mirrors
2/10 conditioner compressor
2/11 Cooling fan motor (FC) Speed 1
2/12 Cooling fan motor (FC) (controlled air conditioning)
2/13 C condenser fan
2/14 System relay petrol or diesel engine
2/16 Automatic lowering of the driver's door window
2/17 wiper / washer Windscreen
2/18 Windowlifters
2/19 maximum speed blower motor ECC
2/20 Relay diesel glow plugs
2/21 indicator lamps
2/22 Beep anti-theft alarm
Lock 2/23 enable transmission P
2/24 indicator lamps (for cars with towing hitch)
2/25 Rear fog lights (for vehicles with towing hitch)
2/26 Electric fan heater cylinder
2/27 speed heater cylinder (MCC)
2/28 speed engine cooling fan (FC) (for turbocharged engines)
2/29 Dual lights (for engines with turbo)

Switches

3/1 Ignition
3/2 Light switch
3/4 Switch turn signal and driving lights
3/5 Management system "Autopilot"
3/6 Switches the audio signal
3/7 Parking brake switch
3/8 switch the heated rear window and door mirrors with drive
3/9 Brake light switch
3/10 switch reversing light
3/11 windshield wiper switch
3/12 Switch Wiper / Rear Window Washer
3/13 Switch hatch cover drive
3/14 Brake switch
3/15 Clutch switch
3/16 switch the front fog lamps
3/17 switch the rear fog lamp
3/18 Switch recirculation / air conditioner
3/19 Switch motor blower
3/20 Switch Information Centre
3/21 Switch windshield washer
3/22 luggage compartment switch
3/23 P transmission shift lock
3/24 Switch central locking
3/25 Switch locking rear doors
3/26 driver's door lock switch
3/27 switch driver's door
3/28 Switch passenger door on the passenger door
3/29 switch left rear door on the left rear door
3/30 switch right rear door on the right rear door
3/31 heating switch on the driver's seat
3/32 seat heating switch on the passenger side
3/33 side window switch on the driver (in the center console)
3/34 Switch right side of the window (in the center console)
3/35 left rear window switch (center console)
3/36 switch right rear window (center console)
3/37 Switch Rear Window (center console)
3/38 left rear window switch on rear door
3/39 right rear window switch on rear door
3/40 Switch Driver Seat Belt
3/41 Switch door mirror driven by the driver
3/42 Switch door mirror on the passenger side drive
3/43 Switch System DSA
3/44 switch winter mode AT
3/45 Switch economic / Sport mode AT
3/47 Pressure sensor air conditioner (A / C)
3/48 driver's door window switches
3/49 passenger door window switch
3/50 bonnet latch switch
3/51 Switch brake pedal to lock the gear
3/52 Switch off the ultrasonic sensors
3/53 Transfer Switch on P transmission
3/54 driver's door lock switch
3/55 Switch downshifting (KD)
3/56 panel switches seats with drive
3/57 Switch door mirrors with drive

Management Modules

4/1 Engine Management FENIX 5.1
4/2 diesel engine control module
4/3 Control Module DSA
4/4 module of management SRS
4/5 control module "autopilot"
4/6 automatic transmission control module TSM FENIX
4/9 control module ESS
4/10 Remote control central locking / anti-theft alarm
4/11 Power sunroof control module
4/13 Control Module sunroof drive
4/14 Speed governor (RPM)
4/15 variable resistor adjust the height of the light beam headlamp
4/16 Control brightness
4/17 Cooling - FENIX
4/18 immobilizer control module
4/19 Control Module conditioner
4/20 Control Module C compressor
4/21 Control module fog light
4/22 Control Module ultrasonic sensors
4/23 Electronic Devices
4/24 Control Module Block Heater
4/26 Control Module ESM 2000 (for turbocharged engines)
4/27 automatic transmission control module TCM for ESM 5.3
4/28 Control Module ABS 5.3
4/30 Ignition ESM 2000 (for turbocharged engines)

Combined instrument panel

5/1 Combined instrument panel
5/2 Hours
5/3 Scoreboard Information Centre

Electric motors

6/1 of the windscreen wiper motor
6/2 windshield washer pump
6/3 right headlight wiper motor
6/4 left headlight wiper motor
6/5 Electric sunroof
6/6 Starter
6/7 Generator
6/8 Electric Blower
6/9 Cooling fan motor (FC)
6/10 rear window washer pump
6/11 Electric rear window wiper
6/12 Vacuum pump system "Autopilot"
6/13 Fuel pump (FP)
6/14 The antenna drive
6/15 Electric beam height adjustment for left headlight
6/16 Electric beam height adjustment right headlight
6/17 side window motor by the driver
6/18 Electric side window on the passenger side
6/19 motor left rear window
6/20 motor right rear window
6/21 Left door mirror drive
6/22 Right door mirror drive
6/23 Electric valve temperature ECC
6/24 Motor valve floor heating and defroster ECC
6/25 Electric EGR valve
6/27 C condenser fan
6/28 Electric central locking system driver's door
6/29 Electric central locking system right front door
6/30 Electric central locking system left rear door
6/31 Electric central locking system right rear door
6/32 Electric central locking system rear tailgate
6/34 Left rear electric locking system
6/35 Right rear electric locking system
6/36 Lock the driver's door
6/37 Lock right front door
Lock 6/38 left rear door
6/39 Lock right rear door
6/41 Electric fan heater cylinder
6/42 Coolant pump heater cylinder
6/43 Cooling fan motor (FC) (for turbocharged engines)
6/45 Electric adjustment of the seat-back drive
6/46 Electric adjustment of the front edge of the seat drive
6/47 Electric adjustment of the rear edge of the seat drive
6/48 motor-driven movement of the seat forward / backward
6/49 Door mirror driven by the driver
6/50 Mirror drive right front door

Sensors

7/1 Sensor Warning System blown rear lamps
Fuel Level 7/2
7/3 outside temperature (information center)
7/5 Sensor Engine Coolant Temperature (ECT) (Information Centre)
7/6 sensor and switch the engine coolant temperature (ECT), diesel engine
7/7 Oil Pressure
7/9 Sensor brake fluid
7/10 Level sensor windshield washer fluid
7/12 Thermostat front seat driver's side
7/13 thermostat right front seat
7/15 Heated oxygen sensor (HO2S)
7/17 Left front speed sensor (VSS) car ABS
7/18 Front right speed sensor (VSS) car ABS
7/19 Left rear speed sensor (VSS) car ABS
7/20, rear right speed sensor (VSS) car ABS
7/21 speed sensor (RPM) petrol engine
7/22 Sensor Manifold Absolute Pressure (MAP sensor)
7/23 coolant temperature (ECT)
7/24 inlet air temperature sensor (IAT)
7/26 Knock Sensor (KS)
7/27 Camshaft position sensor
7/28 ECC sun sensor
7/29 Outside temperature sensor
7/30 Coolant temperature ECC
7/31 evaporator temperature sensor ESA
7/32 Temperature sensor catalytic converter
7/33 speed sensor (RPM) diesel engine
7/34 diesel engine injectors
7/35 Throttle position (TP) of the diesel engine
7/36 Sensor Engine Coolant Temperature (ESS)
7/37 Sensor outdoor temperature of the diesel engine
7/38 Antenna immobilizer (ignition switch)
7/39 Fuel temperature sensor of the diesel engine
7/40 tilt sensor
7/41 Oil temperature sensor automatic transmission
7/42 output speed sensor
7/43 of the input shaft speed sensor
7/44 flame sensor heater cylinder
7/45 Temperature sensor heater cylinder
7/46 Thermostat heater cylinder
7/47 Rear heating the oxygen sensor (HO2S)
7/48 height sensor (for turbocharged engines)
7/49 Pressure sensor air conditioner (A / C) (for turbocharged engines)
7/50 the mass air flow sensor (MAF) (for turbocharged engines)
7/51 The sun sensor with LED
7/52 Water temperature sensor (for turbocharged engines)
7/53 air temperature sensor (for turbocharged engines)
7/54 Sensor glass breakage
7/55 Ultrasonic sensors

Other components

8/1 conditioner compressor (magnesium clutch)
8/2 air valve of idling (IAC)
8/3 Steering Wheel Module of the SRS
8/4 module passenger airbag SRS system
8/5 ABS modulator
8 / 6-9 Jets
8/10 belt tensioning device (driver)
8/11 belt tensioning device (passenger)
8/12 purge valve of the coal filter (CP)
8/13 ECR valve diesel
8/14 Proportional valve diesel
8/15 CSM (coded module startup) diesel
(immobilizer)
8/16 Automatic Transmission
8/17 towing hitch
Anti-theft alarm siren 8/18
8/20 ignition capacitor
8/21 Clock spring (SRS)
8/22 Valves automatic transmission
8/23 Control Valves (for turbocharged engines)
8/24 purge valve of the coal filter (CP)
8/25 driver's seat with drive
8/26 Passenger seat drive

Heating elements

Cigarette lighter 9/1
9/2 Heated rear window
9/3 The heating element of the seat cushion (driver)
9/4 The heating element of the seat back (driver)
9/5 heating element right seat cushion
9/6 heating element back right seat
9/7 left heated door mirror
9/8 Right heated door mirror
9/9 diesel glow plugs
9/10 preheater fuel pump diesel
9/11 Candles heater heating the cylinder
9/12 diesel engine crankcase ventilation (NTC)
9/13 Blow (RTS) (for turbocharged engines)

Lamps

10/1 The left front turn signal
10/2 The right front turn signal
10/3 pointer turns left wing
10/4 pointer turns right wing
10/5 Left front parking lamp
10/6 Right front parking lamp
10/7 front left headlight of a passing light
10/8 The right headlight beam
10/9 Left Front spotlight
10/10 Right front spotlight
10/11 Left front marker lights
10/12 right front parking lights
10/13 The left front fog lamp
10/14 right front fog lamp
10/15 Left brake light
10/16 Right brake light
10/17 Stoplight Overhead
10/18 Left reverse light
10/19 Right reverse light
10/20 Left lamp light plate
10/21 The right lamp light plate
10/22 Left rear indicators
10/23 Right rear indicators
10/24 Left Rear parking lamp
10/25 rear right parking lamp
10/26 Left taillight
10/27 Right taillight
10/28 Left taillights
10/29 Right taillights
10/30 rear fog lamp driver's side
10/31 Illumination input For HL local fixtures
10/32 Illumination input For HL
10/33 Left rear seat Lamp
10/34 rear right seat Lamp
10/35 Illumination entry
10/36 Backlit mirrors
10/37 Illumination glovebox
10/38 Illumination entry doors 5
10/39 Illumination luggage compartment, 4 doors
10/40 Illumination luggage compartment, 5-door (2)
10/41 Illumination Cigarette Lighter
10/42 Illumination switch gear
10/43 Illumination ashtrays
10/44 backlight controls heater
10/45 Light switch
10/46 Fog lights trailer
10/47 Backlit mirrors with driver's side
10/48 oil pressure warning light
10/49 Warning Lamp charging generator (GEN)
10/50 Warning Lamp brake fluid level
10/51 Warning Lamp exhaust gas temperature
10/52 parking brake warning lamp
10/53 Warning Lamp Engine Coolant Level
10/54 The warning lamp ABS
10/55 SRS warning lamp
10/56 AT warning light
10/57 Warning Lamp DSA
10/58 fuel level warning lamp
10/59 Warning Lamp Engine Coolant Temperature (ECT)
10/60 Warning indicator lamp
10/61 indicator lamp lighting
10/62 indicator light beam
10/63 indicator lamp door opening
10/64 indicator light catalytic converter
10/65 immobilizer indicator light
10/66 indicator light warning lamp burnout
10/67 indicator light left turn indicator
10/68 indicator light right index of turns
10/69 Seatbelt reminder
10/70 indicator light tow hitch
10/71 indicator light diesel pre-heater
10/72 indicator light washer fluid
10/73 indicator light front fog lamps
10/74 indicator light Rear fog light
10/75 combined instrument panel backlight
10/76 indicator light "long-range"
10/78 indicator light seatbelt
10/79 indicator light maintenance
10/80 The LED in the solar sensor

Circuit breakers

11/1 fuse box in the engine compartment
11/2 guard unit in the passenger compartment
11A / nr Fuses in the engine compartment
11B / nr Fuses in the passenger compartment

Tire Distribution

15/4 Distribution tire unlocking doors A1-A6
15/5 Distribution Bus interior lighting A8-A10
15/8 Distribution tire locking door locks B1-B6
15/7 Distribution tire adjust brightness B8-B11
15/8 Distribution tire lock the doors, C1-C6
15/9 Junction rail beam C8-C10
15/10 Distribution earthing D1-D11
15/11 Distribution Bus on-board diagnostic system (OBD) E1-E6
15/12 Distribution diagram of the signal generator (GEN) E8-E11
15/13 Distribution earthing F2-F11
15/14 of the relay of the passenger compartment

Audio equipment

16/1 Radio
16/2 Speaker left front door
16/3 Loudspeaker right front door
16/4 Left speaker dashboard
16/5 Right speaker dashboard
16/6 Left speaker shelves for clothes
16/7 Right speaker shelves for clothes
16/8 Antenna
16/9 Horn 1
16/10 antenna amplifier, 5-door
16/13 beep alarm system
16/14 Condenser left rear speaker for the 5-door
16/15 Condenser right rear speaker for the 5-door
16/16 Horn 2
16/17 CD-player S40

On-board diagnostic system

17/1 Data Connector

Measuring devices

19/1 meter fuel level
19/2 Temperature Meter
19/3 Tachometer
19/4 Speedometer
19/5 Timer Block Heater

Components

20/1 heating resistor
20 / 2-4 Spark Plugs

Tapping point

23 / xx

Connectors

24 / 1A 2-pin fuse box (in the cabin) - harness the roof (E)
24 / 2V 8-pin connector of the fuse box (in the cabin) - harness the roof (E)
24 / 3C 18-pin connector of the fuse box (in the cabin) - harness the dashboard - (D)
24 / 4D 8-pin connector of the fuse box (in the cabin) - harness the dashboard (D)
25 / 5E 20-pin connector of the fuse box (in the cabin) - harness the engine compartment (A)
24 / 6F 2-pin fuse box (in the cabin) - harness the engine compartment (A)
24 / 7G 22-pin connector of the fuse box (in the cabin) - the wiring of the passenger compartment (C)
24 / 8H 3-pin fuse box (in the cabin) - the wiring of the passenger compartment (C)
24 / 9I 22-pin connector of the fuse box (in the cabin) - the wiring of the passenger compartment (C)
24 / 10J 18-pin connector of the fuse box (in the cabin) - the wiring of the passenger compartment (C)
24/11 22-pin harness connector of the passenger compartment (C) - harness rear light (H)
24/12 4-pin harness connector of the passenger compartment (C) - harness rear light (H)
24/13 8-pin harness connector of the passenger compartment (C) - the wiring of the fuel tank (M)
24/14 20-pin harness connector of the passenger compartment (C) - harness the driver's door (F)
24/15 20-pin harness connector of the passenger compartment - (C) - the passenger door wiring harness (G)
24/16 10-pin harness connector of the passenger compartment (C) wiring harness rear left door (K)
24/17 10-pin harness connector of the passenger compartment (C) - harness right rear door (L)
24/18 14-pin harness connector of the passenger compartment (C), the instrument panel harness (D) (brown)
24/19 2-pin harness connector of the passenger compartment (C) - the wiring system "Autopilot?� (N)
24/20 22-pin harness connector of the passenger compartment (C) - the wiring in the engine compartment (A) (gray)
24/21 3-pin connector wiring harness of the passenger compartment (C) - the wiring in the engine compartment (A) (orange)
24/23 22-pin harness connector of the passenger compartment (C) - harness the engine control module (ECM) (B)
24/24 10-pin harness connector of the passenger compartment (C) - harness the engine control module (ECM) (B)
24/25 1-pin connector wiring harness in the engine compartment (A) - harness starter
24/26 10-pin connector wiring harness in the engine compartment (A) - harness the dashboard (D) (Blue)
24/27 12-pin connector wiring harness in the engine compartment
24/29 10-pin connector wiring harness rear light (H) - harness the rear door (J) 5-door
24/30 2-pin connector wiring harness rear light (H) - harness the rear door (J) 5-door
24/31 6-pin harness rear light (H) - the luggage compartment harness (I) 4-door
24/32 10-pin harness connector of the engine control module (ECM) (B), - the automatic transmission harness (P)
24/33 4-pin harness connector of the engine control module (ECM) (B) (Q)
24/34 3-pin connector for accessories
24/35 24-pin connector (blue) A combination of the dashboard - the dashboard wiring harness (D)
24/36 24-pin connector (gray) A combined panel - the wiring of the passenger compartment (C)
34/37 18-pin data (DLC)
34/38 light switch connector (Black) 1
24/39 Connector light switch (white) 2
24/40 Connector Radio
24/41 Connector Radio
24/42 Connector wiper
24/43 connector module system control central locking with remote control
24/44 Connector control module anti-theft alarm
24/45 connector module of management SRS
24/46 Connector warning sensor burnout bulbs
24/47 rear lights Connector (Grey)
24/48 rear lights Connector (blue)
24/49 Connector control module ESS
24/51 Connector switch Blower
24/52 Connector interior lighting
24/54 Connector control module DSA
24/55 Connector motor control system FENIX
24/56 Connector control module TCM
24/57 Connector diesel engine control module
24/59 4-pin central locking system, are optional
24/60 Optional 18-pin central locking (yellow)
24/61 Optional 13-pin towing hitch
24/62 Additional 4-pin cylinder heater
24/63 10-pin harness connector of the passenger compartment (C) - the engine wiring harness (A) (yellow)
24/64 12-pin connector wiring harness in the engine compartment (A) - harness the engine control module (ECM) (B) - (for turbocharged engines)
24/65 6-pin connector wiring harness in the engine compartment (A) - harness the engine control module (ECM) (B)
24/66 Connector immobilizer control module
24/67 Connector Control Module ABS 5,3
24/68 3-pin connector (white) door lock switch
24/69 2-pin temperature of the catalytic converter

Contact Ground

31/1 front left prong of the engine compartment
31/2 front right prong of the engine compartment
31/3 ground terminal at Battery
31/4 ground terminal in the center of the engine compartment partition
31/5 ground terminal of the devices (1)
Contact us 31/6 for grounding devices (2)
31/7 ground terminal 1, at the ignition module (ICM) on the cylinder block
31/8 ground terminal 2 at the ignition module (ICM) on the cylinder block
31/9 left prong of the luggage compartment, 5 door
31/10 Right prong of the luggage compartment, 5 door
31/11 left prong of the luggage compartment, 4 doors
31/12 Right prong of the luggage compartment, 4 doors
31/13 ground terminal of the heated rear window, 4 doors
31/14 ground terminal on the center console, the module of management SRS
31/15 ground pin holder under the middle part of the dashboard
31/16 Ground lug neck for fueling
Contact 31/17 ground parking brake
31/18 ground terminal motor ABS
Contact rail 31/20 Ground transmission and engine
31/21 Ground terminal switch driver's door
31/22 Ground lug door switch passenger
31/23 Ground lug left rear door switch
31/24 Ground terminal switch right rear door
31/25 ground terminal under the dashboard near the control unit fuel injection system
31/26 Ground terminal transmission.




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