Replacing the oil seal on the input shaft gearbox removed

On vehicles with manual transmission M5P / M5D to replace the gland follow these steps:

a) remove the clutch fork and a rubber sealing element;

b) remove the guide sleeve bearing clutch;

- Clean the area around the guide bush;

- Remove the two screws (Fig. 5.36);

c) Install a new oil seal in guide sleeve;

- Lubricate the seal lip contact grease Volvo 1161001-1;

- Press in the oil seal until it stops with the special tool 999 2413 (Fig. 5.37);

d) set the guide sleeve bearing clutch (Fig. 5.36):

- Set the sleeve into place (lightly tap);

- Put the two screws and tighten to 25 Nm.

On vehicles with manual transmission M3R to replace the gland, follow the steps:

a) Mount the special tool for mounting the guide sleeve:

- Clean the area around the guide bush;

- Set the tool 999 5636-1 on the guide sleeve and press in until it stops (Fig. 5.39).

- Put the two screws and tighten them to a torque of 30 Nm;

- Establish a support 999 5636 gearbox and fasten bolts (Fig. 5.40);

- Screw extractor tool 5336-2 999 999 5576 (Fig. 5.41);

- Open the air valve to the piston is released from the cylinder;

- Close the air valve;

b) remove the guide bushing with stuffing box:

- Heat transmission in the area of the guide bushing to 60 ?� C for 6 minutes;

- Place the tool with stripper 999 5576 999 5636-2 (Fig. 5.43) on top of the tool 999 5636-1;

- Open the air valve to the cylinder on the support leg.

- Close the air valve.

- Remove the guide sleeve of the gearbox, creating pressure pump 999-5576.

Heat the gearbox again if the guide bush will not come out, and if necessary, tighten the screws on the tool 999 5636-1 even more (Fig. 5.41);

- Remove the tool 999 5636-1 with the guide sleeve;

- Clean the mounting surface of the gearbox.

c) set the guide sleeve with the seal into the gearbox:

- Mark the gearbox oil at the channel (Fig. 5.42);

- Set the tool 999 5636-1 a new guide bush (do not attach), leave the plastic sleeve inside the guide sleeve;

- Apply mounting paste 1161006-0 on the mating surfaces of the guide sleeve and gearbox;

- Set the guide sleeve in the gearbox housing by aligning the mark on the oil channel (Fig. 5.43);

- Place the tool on the tool 5636-1 999 999 5636;

- Place the tool on the tool 5636-3 999 999 5576;

- Open the air valve;

- Tighten the tool 999 on the tool 999 5636-3 5636-1 two bolts;

- Close the air valve;

Press in the guide tube as far as possible to the transmission;

- Remove the special tool;

- Remove the protective plastic cover of the guide sleeve.