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Dismantling, check and assemblage of components starter
| Fig. 7.62. Removal of a lock ring and restrictive
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To remove the freewheel with the armature shaft starter is necessary to remove the retaining ring and restrictive (Fig. 7.62). Pull (down to the pinion) stop ring with the locking ring. After this stop ring can be removed from the armature shaft starter.
Check the insulation of the armature winding on "weight"
| Fig. 7.63. Check the resistance between each commutator bars and the core of the armature
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Use an ohmmeter to check the closed circuit (resistance) between each lamella collector and the armature core (Fig. 7.63). If the circuit is closed (resistance tends to zero), replace the starter armature assembly.
Check for short-circuit the armature winding
| Fig. 7.64. Check for short-circuit the armature winding
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Set anchor in grauler (tester winding starter and alternator). If there are signs of a short circuit, replace the armature. If a thin steel plate, located at the anchor body to vibrate during rotation anchor of a starter, then armature winding shorted (Fig. 7.64).
Check the continuity of the armature winding
| Fig. 7.65. Check the continuity of the armature winding
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Use an ohmmeter to check for closed circuit (resistance) between the commutator bars (Fig. 7.65). If the chain is broken, then there is a break in the armature winding.
Check the continuity of the stator winding
| Fig. 7.66. Check the continuity of the stator winding
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Use an ohmmeter to check for a closed circuit between the terminals of the brush (Fig. 7.66). If the chain is broken, then there is a break in the stator winding. In this case, replace the starter assembly from the stator winding.
Check the insulation of the stator winding on "weight"
| Fig. 7.67. Check the insulation of the stator winding on "weight"
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When mounted on the stator winding, check the closed circuit between terminal brush (stator winding) and the starter using an ohmmeter (Fig. 7.67). If there is continuity, replace the starter assembly from the stator winding.
Check brushes
Worn below the limit line of the brush should be replaced (Fig. 7.68).
Check the brush holder
| Fig. 7.69. Check for the closed circuit between the plate (plus) the brush holder and brush holder
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Check the closed circuit between the plate (plus) the brush holder and brush holder (Fig. 7.69). If there is continuity, replace the brush holder assembly.
Checking freewheel Check the pinion gear and flywheel (models with manual transmission) or the torque converter (models with automatic transmission) or the lack of scoring increased wear.
Rotate the pinion gear holding body freewheel. The pinion should rotate smoothly, without jamming in one direction and not to rotate in the opposite direction (Fig. 7.70).
Replacement brush Remove the worn brush, being careful not to damage the wire brush. Sanded end of the wire brush to provide a strong brazing.
| Fig. 7.71. Place the end of the solder wire brush
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Replacement of the plug rear bracket Before removing the sleeves, measure and record the depth of the bushing in the bracket.
The sleeve may be removed using a stripper, as shown in Figure 7.72. Press in the new bushing so that the depth of planting it corresponded previously recorded value.
Assembly Install overrunning clutch on the front end of the armature shaft of a starter.
Set the first stop ring, then the snap ring on the front end of the armature shaft of a starter. Put the stop ring on the freewheel retaining ring until it stops (Fig. 7.73).
When installing the lever in the front bracket starter, pay attention to the location of the lever. If the lever is installed correctly (i.e., in the opposite direction), the driving gear is in the extended position and can not operate correctly (Fig. 7.74).
Check the starter relay
Remove the starter relay and check the continuity between the terminals in accordance with the table. If the state is different from the circuit, then replace the relay (Fig. 7.75).
Check the gauge-switch clutch pedal
| Fig. 7.76. Driving test the gauge-switch clutch pedal
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Check the condition of the circuit between the terminals in accordance with the table (Fig. 7.76).
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