REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Kia Spectra (2004 release)

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Kia
	Spectra
		Device Car
		Operating Guidelines
		Faults in the way
		Maintenance
		Engine
		Transmission
			Clutch
			Transmission
				Design Features
				Possible malfunctions of a mechanical transmission, their causes and remedies
				Replacement seals wheel drive
				Removing and installing transmission
				Replacement rods drive transmission control
			Front Wheel Drive
		Chassis
		A steering
		The brake system
		Electrical
		Body
		Car Care
		Purchase of spare parts
		A trip to the STO
		Winter car operation
		Preparation for technical inspection
		Applications
		Diagrams

printable version

Removing and installing transmission

The main problem, which is to eliminate the need to remove the gearbox from the car:

- Increased (compared to the usual) noise;

- Difficulty shifting gears;

- Spontaneous or smudged off switch gear;

- Oil leakage through seals and gaskets.

In addition, the gearbox is removed to replace the clutch, the front bearing primary shaft of a transmission, the flywheel.

HELPFUL HINTS

Work on the removal and installation of transmission is very time consuming, so make sure beforehand that the malfunction is not caused by other reasons (insufficient oil level, defective drive clutch, loose boxes, etc.).

Transmission is quite heavy and cumbersome, so remove it from the assistant.

You will need: the keys "10", "12", "14", "17", flat-blade screwdriver, mandrel.

1. Place the vehicle on a lift or a viewing ditch.

2. Disconnect the "-" terminals of the battery and remove the battery (see. "Removing and installing the battery").

3. Remove the air filter and air supply hose (see. "Removing and installing the air filter").

4. Disconnect the connector harness from the sensor TDC and engine speed (see. "Replacing sensor engine management system").

5. Disconnect the wiring harness from the speed sensor (see. "Replacing sensor engine management system").

6. Remove the starter motor (see. "Removing and installing starter").

7. Loosen the nuts mounting studs of the left support of the power unit, remove the bolt of the left support to the bracket on the back and put in place the bolt mandrel of suitable size (see. "Replacement of support of the power train").

8. Disconnect the gearbox rod drive gear (see. "Replacing the rod drive transmission control").

9. Drain the oil from the gearbox (see. "Changing the oil in the gearbox").

10. Disconnect the gearbox drives the front wheels (see. "Removing and installing front wheel drive").

11. Remove the gearbox clutch slave cylinder without disconnecting it from the pipeline (see. "Replacing the slave cylinder clutch").


12. Remove the locking bracket, push down the flexible tubing ...	13. ... remove the bolt bracket and move the hose bracket to the side.


14. Remove the bolt terminal wire of "weight" ...	15. ... and move toward the wire.


16. Remove the two screws fastening the upper transmission to the engine and take aside mounting brackets wiring.	17. Carefully Poddomkratte or hang the engine and gearbox, remove the front and the back support of the power unit (see. "Replacement of support of the power train") and protective timber (see. "Replacement of the protective timber").


18. Remove the five bolts of the bottom fastening of a transmission to the engine.	19. Remove the four screws on the front engine mount bracket ...


20. ... and remove the bracket.	21. Remove the bolt securing the front ...


22. ... and rear bolts gearbox to the engine block.	23. Remove the mandrel from the left support ...


24. ... support loosen the nuts on the gearbox and remove the left support of the power train.	25. Slide the gear box to the left, remove the support from the gearbox and remove it.

A WARNING

When removing the gearbox is not the end of the primary shaft rests on the petals of the diaphragm spring, so as not to deform them.

26. Set the transmission in reverse order of removal.

HELPFUL ADVICE

Before installing gearbox, apply a thin layer of grease to the input shaft spline part.

27. Fill the gearbox oil (see. "Changing the oil in the gearbox").

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