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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Mazda 3 (2003 release)

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Mazda 3
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Mazda
3
Operation and maintenance of car
Engine
Transmission
Clutch
Manual Transmission
Overview
Checking and changing the oil in a mechanical transmission
Removing and installing speedometer car (without DLD)
Replacing the oil seal (differential)
Removing and installing gearshift
Carter clutch housing demolition elements of the main transfer
Check of elements of the input shaft
Testing and assembly of components of the differential and final drive housing
Automatic transmission
Drive Train
Tables
Chassis
Steering Gear
Brakes
Onboard electric
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Hit Counter by Digits


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Check of elements of the input shaft



Check the clearance between the gears of 3rd and 2nd gear
Fig. 3.48. Check the clearance between the gears of 3rd and 2nd gear


Measure the clearance between the gears of 3rd and 2nd gear (Fig. 3.48).
If the clearance exceeds the maximum, check the contact surfaces of gear 2nd and 3rd gear synchronizer sleeve 3/4-th gear. Replace worn or damaged parts.
Clearance: 0.05-0.20 mm.
Maximum: 0.25 mm.

Check the clearance between the gear 4th gear and the bearing
Fig. 3.49. Check the clearance between the gear 4th gear and the bearing


Measure a backlash between a gear wheel of 4th transfer and the bearing (Fig. 3.49).
If the clearance exceeds the maximum, check the contact surfaces of gear 4th gear, bearing and synchronizer sleeve 3/4-th gear. Replace worn or damaged parts.
Clearance: 0.17-0.37 mm.
Maximum: 0.42 mm.




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Carter clutch housing demolition elements of the main transfer
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Testing and assembly of components of the differential and final drive housing

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