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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Mercedes-Benz Sprinter (from 1995 to 2000, the year of issue)

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Mercedes-Benz Sprinter
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Mercedes-Benz
Sprinter
General Information
Engine
Greasing system
Cooling
injection systems and exhaust
Coupling
Manual transmission
Front Axle
Rear axle and driveshaft
Front and rear suspension
Steering
Brakes
The design of the brake system
Maintenance of the brake system
Front disc brakes with floating caliper
Rear disc brakes
Brake discs
Removing and installing front brake disc
Removing the rear brake disc
Installing the rear brake disc
The main brake cylinder
Parking brake
Servo
Bleeding the brakes
Anti-lock braking system (ABS
Vacuum pump
Electrical system
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Automatic Transmission
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Installing the rear brake disc



If necessary, the brake discs can be sanded for later use. The thickness of the front brake discs on all models is identical - 22 mm. Acceptable wear - 19 mm. The thickness of the rear brake disks are not the same and depends on the model (this is connected with a diameter discs with a diameter of brake cylinders). The values of the minimum of wear (mm) for the different models are:
208D and 212D 10
308D and 312D 14
412D 19
Sand wheels evenly, keeping parallel surfaces. If damaged disc in the set state, check the indicator on its outer edge heartbeat.

Checking brake disc runout
Fig. 289. Checking brake disc runout: 1 - Disc; 2 - State of the indicator; 3 - the dial gauge




After installing the drive in any case it is necessary to check the heartbeat. For this set indicator with a suitable carrier so that the pin of the device rests on the outer edge of the disc (Fig. 289), followed by slowly turning the dial. If the runout exceeds 0.2 mm, again to remove the disc from the hub and install. Also check that the seat is clean. In the case of re-occurrence limit heartbeat should replace the drive.
Several times to press the brake pedal to come pads to the discs. Next, you need to follow the recommendations described in Section. "Recommendations for the use of brake pads."




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Removing the rear brake disc
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The main brake cylinder

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