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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Mercedes-Benz Sprinter (from 1995 to 2000, the year of issue)

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Mercedes-Benz Sprinter
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Mercedes-Benz
Sprinter
General Information
Engine
Greasing system
Cooling
injection systems and exhaust
Coupling
Manual transmission
Front Axle
Rear axle and driveshaft
Front and rear suspension
Steering
Brakes
Electrical system
Tires and wheels
Automatic Transmission
Map service
Applications
Appendix 1: Technical data and features
Mercedes engine
Lubrication system
Cooling system
The power supply system of the diesel engine
Manual Transmission
Automatic transmission
Front axle and suspension
Rear axle and suspension
brake system
Appendix 2: tightening torques Nm
Diagrams
 


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brake system



Front and rear brakes:
- All models except mod. 412D calipers with floating caliper and the piston
412D calipers with floating caliper and two pistons
The area of action axle cm2:
- Front brakes except mod. 412D 202
- Front brake mod. 412D 263,6
- Rear brakes mod. 208D, 212D 140
- Rear brakes mod. 308D, 312D 180
- Rear brakes mod. 412D 663,6

Front brakes
Bore mm:
- All models except mod. 60 412D 412D 44,00
The thickness of the brake pads with metal
- Plate, mm:
- All models except mod. 412D 20,5
- Maud. 412D 20,0
Minimum thickness of pads, 2.0 mm
The minimum thickness of the metal
- Plate, mm:
- All models except 412D 7,5
- Maud. 412D 7,0
Brake disc diameter, mm 276.0
The thickness of the brake disk, 22.0 mm
The minimum thickness of brake disc 19,0 mm
The maximum runout of brake discs, 0.10 mm
Wear on each side of the disc, mm, not more than 0.05

Rear brakes
The diameter of the piston brake caliper, mm:
- Maud. 208D, 212D 45,0
- Maud. 308D, 312D 52,0
- Maud. 412D 44,0
Brake disc diameter, mm:
- Maud. 208D, 212D 258,0
- Maud. 308D, 312D 272,0
- Maud. 412D 285,0
The thickness of the brake disk, mm:
- Maud. 208D, 212D 12,0
- Maud. 308D, 312D 16,0
- Maud. 412D 22,0
The minimum thickness of the brake disc, mm:
- Maud. 208D, 212D 10,0
- Maud. 308D, 312D 16,0
- Maud. 412D 19,0
The thickness of the brake pads with metal
- Plate, mm:
- Maud. 208D, 212D 17,0
- Maud. 308D, 312D 18,5
- Maud. 412D 20,0
Minimum thickness of pads, 2.0 mm
The minimum thickness of the metal
- Plate, mm:
- Maud. 208D, 212D 7,0
- Maud. 308D, 312D 7,5
- Maud. 412D 7,0

Parking brake
The diameter of the brake drum. mm:
- All models except 412D 160,0
- Maud. 412D 169,0
The width of the brake pad, 40.0 mm

The main brake cylinder
Diameter 23.81 mm
Bore (circuit pressure), 20.0 mm
Bore (intermediate circuit), 22.5 mm
The filling volume of the brake fluid reservoir
- Liquid cm3:
- All models except 285 412D
- Maud. 412D 365




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Appendix 2: tightening torques Nm

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