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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Mercedes-Benz G-Class (W463, 1999 issue)

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Mercedes-Benz G-class
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Removal and installation of block headlights, lamp replacement, adjustment of the direction of the optical axes
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Signal & Lighting



Removal and installation of block headlights, lamp replacement, adjustment of the direction of the optical axes

Refitting

Details of installation of the headlight

1 - Bolt
2, 3 - wiring connector
3 - Nuts
4 - the adjusting screw

5 - Regulator
6 - Support bracket
E1 - Left block headlamp
E2 - right block headlamp

PERFORMANCE ORDER

  1. Uncover the lens unit (see chap. Body).
  2. Remove the bolt (2) and remove the lens unit (E1 / E2).
  3. Disconnect the connector (2) wiring passing / driving lamp.
  4. Disconnect the connector (3) electrical position / parking lights.
  5. Fully unscrew the adjusting screw (4) of the regulator (5) The provisions of the headlight, turn knob to the left and remove the support bracket (6), - try to avoid kinking the hydraulic line.
  6. Installation is in the reverse order.
  7. Finally, check for correct installation of the optical axes of the headlights, if necessary, make appropriate adjustment (see. Below).

Replacing bulbs

Replacing the headlight bulbs

1 - a spring clamp
2 - Light passing / driving lamp

3 - marker lamp / parking fire

PERFORMANCE ORDER

  1. Remove the lens unit (See above.).
  2. Remove the rubber back cover.
  3. Release the spring clip and remove the guide tube passing / driving lamp (2), - try not to touch the bulb with bare hands.
  4. Pulling, release of the reflector lamp Position / parking lamp (3) - and try not to touch the flask with his bare hands.
  5. Installation is in the reverse order.

Tilt the optical axes of headlights

The adjustment is made on an unloaded car with the driver's seat occupied (mass of 75 kg).

Tilting the optical axes of the headlights is carried out using a test board

10 - distance in meters
e - adjustment range (see. Specifications)
H - height of the center of the headlight

h - The height of the cutoff line working zone shield
S - Block lamp

Example of illumination of the working area of the test panel

Location adjusting screws

1 - vertical adjustment

2 - horizontal adjustment

PERFORMANCE ORDER

  1. Check the tire inflation (the required values are listed on the inside cover of the fuel filler tank).
  2. Remove the outer cover (facing the frame) flow range (see. Section Removal and installation of covers of block headlights).
  3. Install the handle on the left headlight hydrocorrector switch on the instrument panel to the "0".
  4. Checking should be done in a workshop of car-care center with special test panel installed at a distance of 10 meters in front of the tested headlamp is strictly in accordance with the manufacturer's instructions.
  5. Adjustment is correct when the cutoff line of the light spot, generated activated mode beam headlights combined with a horizontal layout (line cut) working area panel left of the center. If necessary, make appropriate adjustments using the vertical (1) and horizontal (2) regulators.




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