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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Passat B6 (from the year 2004)

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Volkswagen Passat B6
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Volkswagen
Passat B6
Operation and maintenance of car
Engine
Overview
Mechanical (engine capacity of 1.6 liters)
Lubrication system
Cooling system
Fuel Injection System
The mechanical part (petrol engines of 2.0 liters)
Compression Test
Removing Engine
Installation of the timing belt
Valve Actuator
Removal and installation of camshafts
Replacing the valve stem seals (if installed cylinder head)
Replacement exhaust camshaft oil seal
Removal and installation of the phase shifter
Removing and installing valve 1 control valve timing
Removing and installing V-ribbed belt
Replacing crankshaft oil seal on the side of the pulley
Removing and installing sealing flange on the side of the pulley
Removal and installation of the flange on the side of the crankshaft flywheel
Removal and installation of a flywheel
Removing and installing drive plate
Crankshaft
The pistons and connecting rods
Checking the pistons, piston rings and cylinder bore
Removing and installing cylinder head cover
Removing the cylinder head
Installing the cylinder head
Lubrication system
System ohlazhdeiya
Fuel system
Injection system
System of release of gases otrabotavschih
Ignition system
The mechanical part (diesel engines of 2.0 liters)
Lubrication system
Cooling system
Fuel system
Turbocharging turbo running on exhaust
The direct injection diesel
Exhaust
Tables
Transmission
Chassis
Steering Gear
Brakes
Onboard electric
Body
diagrams
 


Hit Counter by Digits


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Replacing the valve stem seals (if installed cylinder head)



Removing the valve stem seals
Remove camshafts.

Cars with engines BLR, BLX, BVX and BVY

NOTE
To replace the valve seals the exhaust valves of cylinders 3 and 4, in addition, remove the EGR valve.

Continuation of the assembly operations for all vehicles
Remove the roller lever and put them on a clean surface. Roller levers places do not change.
Remove the spark plug spark plug wrench.

Installation of plate
Fig. 2.117. Installation of plate


Screw the guide plate bolts with thumbscrews, as shown in Figure 2.117, to the cylinder head.
Bring the piston of the corresponding cylinder in the "bottom dead center".
Screw the adapter into the spark plug hole and connect the compressed air at a pressure of 6 bar.

Branch crackers
Fig. 2.118. Branch crackers


Separate sitting firmly crackers valve mandrel and a plastic hammer (Fig. 2.118).
Screw device with a suspension fork in the guide.
Insert the installation of Patras in the guide plate.

Installing devices to compress and rassuharivaniya
Fig. 2.119. Installing devices to compress and rassuharivaniya


Hang push the plug to the device (Fig. 2.119).

Hanging push fork
Fig. 2.120. Hanging push fork



NOTE
On the downstream side of the push plug to be suspended, as shown 2.120.

Push down the cartridge assembly. At the same time rotate the knurled screw mounting cartridge to the right until the ends will not enter the valve crackers.
Gently turn the knurled screw back and forth by crackers that are unclenched and cartridge valve is captured.
Release the push plug.
Remove the cartridge assembly.

Puller for removing caps
Fig. 2.121. Puller for removing caps


Remove the valve stem seals with special tool (Fig. 2.121).

Mandrel for Extrusion
Fig. 2.122. Mandrel for Extrusion


If, due to lack of space puller 3364 can not be used, press out the pin of the mandrel and remove the attachment (Fig. 2.122).

Installing semnika 3364 on the valve stem seal
Fig. 2.123. Installing semnika 3364 on the valve stem seal


Push the bottom part of a stripper 3364 on the valve stem seal (Fig. 2.123).
Insert the mandrel 1 in the hole in the bottom of the stripper.
Hook mounting device and remove the lever so the valve stem seal.

Installing the valve stem seals

Installation of the valve stem seal
Fig. 2.124. Installation of the valve stem seal


To avoid damage to the new valve stem seals in the need to put in the valve stem plastic sleeve A (Fig. 2.124).
Grease a working edge of the valve stem seal in the engine oil, insert into the device for pressing and gently push in the guide sleeve.
Remove the plastic sleeve A.
Insert the spring and the valve spring plate.
Fit the installation, as shown in Figure 2.119.

NOTE
After removing the valve from the installation of crackers cartridge must first be inserted into the jig.

Push down on the cartridge mounting jig and by installing, fix the valve crackers.
Push the mounting socket with the help push down the fork and rotate the knurled screw mounting cartridge back and forth, and the pull it up.
Unload push the plug in the extended knurled screw.
Remove the device for assembling and disassembling the valve checks.
Further installation and assembly is performed in reverse sequence to removal.




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Removal and installation of camshafts
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Replacement exhaust camshaft oil seal

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