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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Touareg (from 2003 to 2006, the year of issue)

general info. full specifications. diagnostics. hints. tips. tricks
Volkswagen Touareg
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Volkswagen
Touareg
Operation and maintenance of car
Engine
Transmission
-speed automatic transmission 09D
Check the torque converter
Manual transmission and transfer case 08D E473
Marking the transfer case
Marking the front of the main transfer
Marking the back of the main transfer
General information
Electrical / electronic components and fitting locations to dropbox
Removal and installation of the management body transfer case E473
Removing and installing transfer case control unit J646
Remove the transfer case
Install the transfer case
Laying the ventilation tube to dropbox
Replacing the rubber bearing bracket Transmission
Checking the oil level in the transfer case
Removing and installing sealing ring flange PTO / PTO drive shaft and motor transfer case
Changing the O-ring flange PTO / rear propeller shaft (transfer box set)
Removing the motor transfer case V253
Installing the motor transfer case V253
Checking the oil level in the main transmission of the front axle
The propeller shaft
Drive Train
Tables
Chassis
Steering Gear
Brakes
Onboard electric
Body
diagrams
 


Hit Counter by Digits


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Install the transfer case



Install in reverse order, with the following should be considered.
If necessary, use-fitting sleeves for centering the transfer case and transmission.
Always replace the O-ring seals the transfer case / gearbox, previously lightly greased it.

Places lubrication
Fig. 3.100. Places lubrication


Grease the teeth of the drive shaft and the gear teeth of the drive shaft gearbox grease to the teeth of the driven drive G 000 100 (Fig. 3.100).
Transfer box located next to the gearbox, and the gearing of the drive shaft / transfer case align with the teeth of the input shaft / gear box in the middle.
With the right engagement and matching rails transfer case abuts the stop transmission.
Do not Screw the transfer case to the gearbox mounting bolts, otherwise it snaps into place.
Install the front propeller shaft.

Removing the damper
Fig. 3.95. Removing the damper


If there is, set the damper And on the transfer case and tighten the bolts B (Fig. 3.95).
The inscription ?�Top?� should point upwards.
Install the rear propeller shaft.
If there is - install underbody protection under the transfer case.
Check the oil level in the transfer case
Install the exhaust system.

Tightening torques
The transfer case to the gearbox 45 Nm.
Damper to dropbox: 32 Nm.




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Remove the transfer case
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Laying the ventilation tube to dropbox

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