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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Touareg (from 2003 to 2006, the year of issue)

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Volkswagen Touareg
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Touareg
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Repair of steering
Removing and installing steering column
Removing and installing seal
Removing and installing drive the power steering
Removal and installation of steering draft
Vane pumps, 5-cyl. diesel engine
Removal and installation of thumb pump, 5-cyl. diesel engine
Removal and installation of thumb pump, 6-cyl. diesel engine
Removal and installation of thumb pump (6-cyl. Petrol engine)
Bleeding the steering system and check for leaks
Check steering system for leaks
Brakes
Onboard electric
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Removal and installation of thumb pump (6-cyl. Petrol engine)



Components vane pump
Fig. 5.35. Components vane pump 1 - a hollow bolt, 40 Nm; 2 - O-rings 16 x 22; 3 - pressure hose; 4 - suction hose; 5 - a spring collar; 6 - vane pump; 7 - an adjusting washer; 8 - a pulley; 9 - Allen screw, 25 Nm; 10 - hex bolt, 25 Nm; 11 - Holder



Repair work for the vane pump is not provided. When a fault is determined by the cause of hydraulic testing and leak testing. When a fault vane pump must be replaced.

NOTE
In the absence of liquid in a tank should check for leaks the entire steering system.
If a leak in the area of pipeline connections in the first place to check for leaks and piping connections and tighten if necessary and wipe dry.
Pumps from the warehouse of spare parts are not filled with oil. Therefore, before installing sure to fill hydraulic oil G 002 000 and turn by hand, otherwise there may be noise at movement or damage to the pump.

NOTE
Replace O-rings.
Drain the oil no longer use.

Withdrawal
Remove the soundproofing screen engine.
Mark the direction of rotation V-belt.
Screw the bolt into the threaded hole M8h50 tension roller so to loosen V-ribbed belt.
Remove vane pump pulley.

Contour V-ribbed belt (atomobili with a 6-cylinder petrol engine)
Fig. 5.36. Contour V-ribbed belt (atomobili with a 6-cylinder petrol engine)


Remove V-ribbed belt (Fig. 5.36).

NOTE
When removing the pulley note underneath shim. It is important to measure and adjust the vane pump.
Shim with wheel vane pump is not removed.


Installation of the clamp
Fig. 5.37. Installation of the clamp


Hold the suction hose with hose clamp 3094 (Fig. 5.37).
Remove the banjo bolt.
Close polyethylene pressure pipe or the like
Open the spring clamp and remove the suction hose from the vane pump.
Unscrew and remove the vane pump.

Measure distance
Fig. 5.38. Measure distance


Measure the distance a (Fig. 5.38).
Taken into account when measuring the thickness of the shim.
Record the measured value.

Setting
Install in reverse order, with the following should be considered.
Measure the size of a on the new vane pump without shim (Fig. 5.39).
Record the measured value.
Determine the thickness of the shim
Fill vane pump hydraulic oil. Oil is filled through the suction nozzle vane pump.
Rotate the hub by hand as long as oil does not come out on the discharge side.
Install the vane pump.
Bleed the steering system.
Check the fluid level in the hydraulic system.
Check steering system for leaks.

Determining thickness of shim
Using the measured value is determined by the thickness of the shim.
Example:
The measurement result of the old vane pump with shim - 33.65 mm
The measurement result of the new vane pump without any shim - 32.85 mm.
The thickness of the shim: 33,65-32,85 = 0.80 mm.
The following shims:
Thickness (mm): 0.6; 0.8; 10; 12; 14.
Install the vane pump.

Tightening torques
Vane pump to the mount - 25 Nm.
Pulley to the vane pumps - 25 Nm.
Banjo bolt to vane pumps - 40 Nm.




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Bleeding the steering system and check for leaks

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