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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Touareg (from 2003 to 2006, the year of issue)

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Volkswagen Touareg
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Volkswagen
Touareg
Operation and maintenance of car
Engine
Preliminary checks on the car
The mechanical part (petrol engines 3,2L)
The mechanical part (petrol engines 4,2L)
The mechanical part (diesel engines 5,0L)
Removing and installing subframe
Removal and installation of airbags and engine mounts (left and right)
Removing and installing drive plate
Removing and installing ramps crankshaft bearings
The front gasket flange and the vibration damper
Replacing the oil seal on the side of the crankshaft vibration damper
Replacement of the crankshaft oil seal on the side of the timing of the engine
Replacing the oil seal drive shaft of the generator
Installing the timing cover
Removing and installing the camshaft pinion
Checking the valve timing
The timing
Removing and installing cylinder head
Removal and installation of covers and cylinder head gaskets
Repair of cylinder heads
Pressurization system (diesel engines)
Cooling system (petrol engines)
The cooling system (diesel engines)
Lubrication (petrol engines)
Lubrication system (diesel engines)
Injection System (petrol engines)
Fuel injection system (diesel engines)
Exhaust
FUEL (beninovye engines)
Tables
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Chassis
Steering Gear
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Onboard electric
Body
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Removing and installing ramps crankshaft bearings



Blansirny shaft
Fig. 2.168. Blansirny shaft: 1 - an adjusting washer; 2 - bolt main bearing; 3 - a bolt bearing caps; 4 - a cover of support; 5 - insert bearings; 6 - balancer shaft; 7 - insert bearings; 8 - an adjusting washer; 9 - Cover support



NOTE
Removing the balancer shaft is only possible if the module was previously removed the dispensing mechanism.

ATTENTION
The upper part of the ramp supports connected to the engine crankcase by means of two M8 screws with hexagon socket, which are located between the cylinder head. These compounds are in any case impossible to unwind as a result is not repairable deformation of the cylinder block.

NOTE
For assembly work the engine must be secured by a lock for the engine and gearbox VAS 6095.

Crankshaft
Fig. 2.169. Crankshaft: 1 - ramp crankshaft bearings; 2 - an adjusting washer; 3 - bolt main bearing; 4 - insert bearings; 5 - the crankshaft; 6 - bolt8 N ??? m; 7 - Oil injection nozzle; 8 - insert bearings; 9 - the cylinder block; 10 - the gauge of engine speed G28; 11 - a bolt to 10 N ??? m; 12 - shim




Installation of the fixture
Fig. 2.170. Installation of the fixture


Set the jig T10201 at the bottom of the ramp crankshaft bearings as shown in figure 2.170.
Tighten bolts jig T10201 with a torque of 20 Nm.
Remove the bottom of the ramp engine mounts.

Setting
Set the jig T10201 at the bottom of the ramp crankshaft bearings and tighten bolts to 20 Nm.
Make sure that all bearings liners are properly installed in the support brackets.
Pay attention to the shims.
Carefully place the lower part of the ramp crankshaft bearings in the engine block.

Order of a tightening of bolts of main bearing
Fig. 2.171. Order of a tightening of bolts of main bearing


Tighten main bearing screws in three stages in the sequence (Fig. 2.171) shows the direction of motion).
1 - Apply the torque wrench:
- Stage 1 = 35 Nm;
- Phase 2 = 65 Nm.
2 - Next, turn the key in the usual:
- Phase III = tighten 1/2 turn (180 ?�).




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Removing and installing drive plate
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The front gasket flange and the vibration damper

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