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Replacing the generator
The procedure for removing the power steering pump: 1) Disconnect the negative battery cable; 2) remove the engine cover (4 bolts);
NOTE To remove the generator up to move in the direction of the power steering pump. |
| Fig. 10.10. The weakening of the automatic tensioner
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3) Loosen the automatic tensioner (Fig. 10.10), turn the pulley to the right, and remove the drive belt; 4) Release the automatic tensioner in the normal position; 5) disconnect the connector on the back of the power steering pump;
| Fig. 10.11. An arrangement of bolts 1 and 2
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6) Remove the two screws 1 (Fig. 10.11) securing the power steering pump to the engine block; 7) Remove the bolts 2 of the generator bearings and bolts from the base of the pump;
NOTE Carefully note the position of each bolt. |
8) Remove the power steering pump and move it up to the side.
A WARNING Do not disconnect the wires. |
The procedure for removal of the generator: 1) Disconnect the positive lead and the signal lamp connector from the generator;
| Fig. 10.12. An arrangement of bolts 1, 2 and 3
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2) Remove the two mounting screws 3 (Fig. 10.12) from the generator; 3) remove the generator up. The procedure for installing the generator and the power steering pump: 1) install a generator in its place, tighten the screws by hand and connect the wiring; 2) Install the power steering pump into place by tightening the bolts by hand and then put the bolts 1 and 2; 3) tighten all bolts of the power steering pump and alternator. Tightening torque: 25-30 Nm; 4) Install the connector on the base of the pump. The procedure for installing the drive belt:
| Fig. 10.13. Fixing a pulley with a socket wrench 4 mm
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1) tighten the tensioner pulley by turning to the right and lock it in the extreme outer position with a screwdriver and a socket wrench 4 mm (Fig. 10.13);
| Fig. 10.14. Setting drive belt
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2) Set the drive belt into place and remove the Allen key 4 mm, which is used as a catch (Fig. 10.14); 3) check the progress of the belt; 4) Connect the negative battery cable; 5) set the engine cover into place.
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