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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Kia Spectra (2004 release)

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Kia Spectra
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Possible engine malfunction, their causes and remedies
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Compression check in cylinders
Removal and installation of decorative engine cover
Removal and installation of mudguards of the engine
Mount Replacement power unit
Replacement of a protective timber
Installation of the piston of the first cylinder to TDC of the compression stroke
Replacing the timing belt
Replacing the support rollers and tensioning the timing belt
Removing, Troubleshooting and installation of a flywheel
Replacement parts Seal Engine
Replacing gaskets cylinder head cover
Replacing the engine intake manifold gasket
Replacing cylinder head gasket
Replacing the oil seal crankcase
Replacing the engine exhaust manifold gasket
Replacing the oil seal Camshaft
Replacing valve stem seals
Replacing the seals of the engine crankshaft
The cylinder head of the engine
Removing and installing engine
Lubrication system
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Exhaust System Engine
The power supply system of the engine
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Replacing valve stem seals



External signs of wear valve stem seals is a brief appearance of blue smoke from the exhaust pipe when the engine is started and when braking the motor after a long movement under load. This permanent fuming was observed. Indirect signs - increased oil consumption when there is no external leakage and oily spark plug electrodes.
Replace the valve seals is possible without removing the cylinder head from the engine.
You will need: all the tools necessary to remove the cylinder head cover (see. "Replacing the cover gasket cylinder head"), the key is "12", tweezers (or magnetized screwdriver) for removing crumbs from plates of springs of valves ...
Replacing valve stem seals
... spring compressor valves ...
Replacing valve stem seals
... inertial stripper valve stem seals. At the other end of the puller has shown the mandrel for pressing caps.
Replacing valve stem seals
In the absence of such a stripper will need pliers to remove the caps and the mandrel of suitable diameter for their pressing onto the valve guides.
1. Disconnect a wire from the plug ?�-?� the storage battery.
2. Remove all of the spark plug (see. "Replacement and service of spark plugs").
3. Establish the piston of 1st cylinder TDC compression stroke (see. "Installation of the piston of the first cylinder to TDC of the compression stroke").

NOTE
In this position the crankshaft at TDC are the pistons of 1st and 4th cylinders. This enables "rassuharit" these valves cylinders without the risk of dropping them into a cylinder.

Replacing valve stem seals
Replacing valve stem seals
4. Remove the cylinder head cover (see. "Replacing the cover gasket cylinder head").
5. Remove the camshaft bearing ...
Replacing valve stem seals
6. ... and out of the poles in the cylinder head of the engine camshaft intake and exhaust valves (see. "Removing, Troubleshooting and installation of camshafts of the engine").
7. Remove the tappet of the socket cylinder head (see. "Replacement of hydraulic engine").
Replacing valve stem seals
8. Place the spring compressor valves, screwed into one of the holes of the head unit mounting bolt camshaft bearing housing and hooking device for the bolt.
9. Squeeze the tool valve spring ...
Replacing valve stem seals
Replacing valve stem seals
10. ... and out of the plate spring tweezers or magnetized screwdriver, two biscuit. Then remove the device.
11. Remove the spring plate ...
Replacing valve stem seals
12. ... and valve spring.

NOTE
Washer supporting the valve spring can not be removed as it does not interfere with the replacement of the valve stem seal.

13. Xpress valve stem cap from the valve guide. To do this, the collet on the cap removal tool valve stem seals and sharply hit by the striker sleeve collet. Then, as abruptly hit the striker on the arm of devices, thereby compacted cap sleeves.
Replacing valve stem seals
14. In the absence of tools for removal of the cap, remove the cap by special pliers. In this case, the force to be exerted straight up and rotate the cap to prevent damage to the valve guide.

A WARNING
Do not remove the cap, hooking it on both sides with a screwdriver. Guides, which put on a cap made of cermet, and its edge is easily broken off.

Replacing valve stem seals
15. Before installing the new valve stem seals is recommended to remove from them the spring, or caps may be damaged when they pass through the groove under the crackers on the valves. If you set new caps included plastic mounting sleeve, the spring can not be removed. In this case, slide the sleeve onto the valve stem.
16. Coat the inner surface of the valve stem seal with engine oil and slide the cap on the valve stem to the guide sleeve.
17. Install Tool for fitting the cap. Easy blows of the hammer mandrel press-fit the cap until it stops. In the absence of a special device, you can choose a suitable diameter cylindrical mandrel and through a press fit cap with light blows of a hammer on the mandrel.

HELPFUL ADVICE
As the mandrel can be used long head of the tool kit. It is necessary to select the sensor head 12 and the chamfered faces inside the bore so that the head is in contact with the cap on a solid circle.

18. Remove the guide sleeve with the valve stem, or put on a cap spring, when it is removed.
19. Install the spring and the valve plate in the reverse order of removal. Place biscuits using the tool so that they stood in the bore of the valve stem. After installation of crackers hit with a hammer by a metal rod of the valve end to crumbs sat on the seat.

A WARNING
If there are skewed crackers remain unfixed, when starting the engine "rassuharenny" fall through the valve into the cylinder, resulting in a serious accident engine.

20. Similarly, replace the valve seals the remaining three valves of 1st cylinder and four-valve 4-cylinder.
21. Rotate the crankshaft by a half turn to the pistons at TDC established the 2nd and 3rd cylinders, valve stem seals and replace other valves.
22. Install the parts in reverse order of removal.




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Replacing the oil seal Camshaft
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Replacing the seals of the engine crankshaft

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