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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Mercedes-Benz G-Class (W463, 1999 issue)

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Mercedes-Benz G-class
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All-wheel drive - general information
Basic principles of permanent four-wheel drive
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Removal of air from a hydraulic path of a drive differential lock
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All-wheel drive - general information



Basic principles of permanent four-wheel drive

Overview

The engine torque is transmitted through the AT to the center differential equipped with transfer case and from there, via driveshafts, differentials assemblies to the front and rear axles.

In all covered in this manual four-wheel drive models is made can not be disabled. The design of the two-stage transfer case provides a mechanism for locking the center differential. Reducer transfer case is fully synchronized, allowing gear change can be made while driving. There are also positive locking mechanisms of both cross-axle differentials.

The procedure for locking differentials

Differential lock management is done by the built in in the central part of the dashboard of the car switches (see. Section Controls and interior equipment). Blocking should be carried out strictly in sequence: a center differential -> REAR AXLE -> FRONT AXLE. Locking differentials should be included only in the difficult terrain, when passing through water or on roads covered with snow, ice or mud.

Unlike vehicles with all wheel drive here the torque is transmitted to both axles constantly. Redistribution of power between the axles provides the center differential. Mode rigid connection between the axes necessary for maximum traction is provided blocking of the differential.

The advantages include the all wheel drive vehicle handling stability performance, the use of the lower row of the transfer case without locking, and hence on roads without any limit adhesion. Moreover, such a car is always in a state of "high alert." Positive locking differentials can be used as an additional means of increasing the permeability in case of problems on the roads. It should be noted that the maximum thrust when poor underfoot can be obtained only by means of positive locking, as any wheel spin Automatic involves (if there is no slippage, the lock does not work), will certainly result in a loss of traction

Not devoid of permanent four-wheel drive and disadvantages. After all, this vehicle has to be turned all the drive shafts and axle shaft. As a result, on the asphalt of his mission as noisy as all wheel drive with the included wheel couplings, and also provides a "four-wheel" to increase fuel consumption.

Nevertheless, permanent four-wheel drive provides yet more positive points than negative, especially for real SUVs.

Controls differential lock

and - Reservoir
s - Pressure switch blocks brake differential lock assemblies front and rear axles

d - slave cylinder brake differential lock switch assemblies front and rear axles

Functional diagram of the hydraulic drive locking differentials

1 - Reservoir
2 - Pressure units switch lock brake differential assemblies front and rear axles
3 - the executive cylinder lock switch front brake differential (VA) and rear (HA) bridges

4 - right wheel arch
and - supplying hydraulic fluid Circuit
b - Operating the contours of the executive cylinder

Construction hydropneumatic pressure unit

1 - Access Air
2 - To a hydraulic fluid reservoir

3 - the executive mechanism of the cylinder lock control
4 - Suction fitting (vacuum)

Arrangement of mechanical components brake differential lock control

a - PCV breather bridge

b - shift finger

Arrangement of mechanical components control center differential lock

1 - Shift Fork
2 - Executive cylinder

3 - Control switch (S76 / 2)

Arrangement of pneumatic control components differential lock

M14 / 1 - Auxiliary vacuum pump (petrol models)
67 - Vacuum pump (diesel models)
and - Vacuum receiver (0.4 L)

b - Pressure switch blocks brake differential lock assemblies front and rear axles

Functional diagram of the pneumatic locking differentials on diesel models (including the center differential lock and cross-axle rear axle differential

and - The element is activated
b - Pressure switch
C - Delivery pressure
d - hydraulic pressure
1 - Transfer box (center differential)
2 - Solenoid valve (Y68) switching center differential lock
3 - Replacement filter solenoid valve
4 - the vacuum pump
5 - Check valve
6 - solenoid valve (Y68 / 1) switch transverse differential lock rear axle
7 - Solenoid valve (Y68 / 2) switching transverse differential lock of the front axle
8 - Vacuum Receiver brake system in the crossbar of the frame: 4.4 l (auxiliary vacuum tank: 1.8 liters)

9 - To the servo brake servo
10 - Vacuum Receiver differential lock (0.4 L)
11 - Pressure switch unit transverse differential lock of the front axle
12 - Fitting hydraulic path control center differential lock of the front axle
13 - to the reservoir of hydraulic fluid
14 - Fitting hydraulic path control center differential lock rear axle
15 - Pressure switch unit transverse differential lock rear axle
16 - the right wheel arch

Functional diagram of the pneumatic differential lock on the petrol models (including the center differential lock and cross-axle rear axle differential

and - The element is activated
b - Pressure switch
C - Delivery pressure
d - hydraulic pressure
1 - Transfer box (center differential)
2 - Solenoid valve (Y68) switching center differential lock
3 - Replacement filter solenoid valve
4 - to the inlet pipeline
5 - Check valve
6 - solenoid valve (Y68 / 1) switch transverse differential lock rear axle
7 - Solenoid valve (Y68 / 2) switching transverse differential lock of the front axle
8 - Vacuum Receiver brake system in the crossbar of the frame: 4.4 l (auxiliary vacuum tank: 1.8 liters)

9 - To the servo brake servo
10 - Vacuum Receiver differential lock (0.4 L)
11 - Pressure switch unit transverse differential lock of the front axle
12 - Fitting hydraulic path control center differential lock of the front axle
13 - to the reservoir of hydraulic fluid
14 - - Fitting hydraulic path control center differential lock rear axle
15 - Pressure switch unit transverse differential lock rear axle
16 - the right wheel arch
17 - Auxiliary electric vacuum pump (M14 / 1)

Arrangement of electrical components control differential lock (1 of 2)

1 - Switch center differential lock
1.1 - Control lamp lock (yellow)
1.2 - The warning lamp operation lock (red)
2 - Switch transverse differential lock rear axle
2.1 - Control lamp lock (yellow)
2.2 - The warning lamp operation lock (red)
3 - Switch transverse differential lock of the front axle
3.1 - Control lamp lock (yellow)

3.2 - The warning lamp operation lock (red)
N30 / 2 - Control Module differential lock
S76 / 2 - Managing the gauge-switch locking center differential
S76 / 3 - Managing the gauge-switch transverse differential lock rear axle
S76 / 4 - Managing the gauge-switch transverse differential lock of the front axle

Arrangement of electrical components control differential lock (2 of 2)

?�?�?�?� (??36) ?�???�?????�?�???? ???????????????�?�?�?�?????????? ???�?�???�?????�?�?????????? ???�???????????????? ???�???????� (??14/1) ???� ?�?�???�?????????�?� ???????�?�???� 3 - Relay (K36) activate the auxiliary electric vacuum pump (M14 / 1) on the petrol models
?????�?????�???�?????�?�?�?? 29, 30 - Fuses
K1 / K1 = 1/2 (diesel models)
?�?�?�???�?� ???� ???�?�???�?????�?�???????� ???�???�???????�???? (?�?�???�?????????�?� ???????�?�??) K1 / 2 - Protection against electrical overloads (petrol models)
Y68 - Solenoid valve switching center differential lock

Y68 / 1 - Shift solenoid valve transverse differential lock rear axle
Y68 / 2 - Solenoid valve switching transverse differential lock of the front axle




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