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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Mercedes-Benz G-Class (W463, 1999 issue)

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Mercedes-Benz G-class
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G-class
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general information
Removing and installing exhaust system
Removal and installation of final collectors
Removing and installing Lambda probe
Removal and installation of an air pump
Removal and installation of the valve purge of a coal adsorber (EVAP)
Removal and installation of a coal adsorber (EVAP)
Removing and installing the EGR valve
Removal and installation of the EGR cooler
Removing and installing positioners EGR
Removing and installing coolant temperature sensor (CDI)
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Removing and installing positioners EGR



Models 463.333 (M628)

Details of the EGR positioner models 463.333 (M628)

1a-1d - Hoses cooling path
2 - ATF filler hole
2a-2c, 5a-5f - Bolts
3, 4 - Brackets
6a-6c - Gaskets

7 - Air Line
7a - Yokes
Y27 / 9 - Left EGR positioner
Y27 / 10 - Right EGR positioner

PERFORMANCE ORDER

  1. Drain the cooling system (see chap. Current care and maintenance).
  2. Remove the air cleaner (see. Section Service Component inlet air path).
  3. Remove the left and right air inlets with sensors MAF (see. Section Service Component inlet air path).
  4. Disconnect the electrical wiring from the positioners EGR (Y27 / 9 and Y27 / 10).
  5. Remove the central section of the splash screen.
  6. Disconnect hoses from the positioners EGR cooling path (1a-1d).
  7. Remove the bolts (2a, 2b and 2c) and move toward the filler neck ATF (2) - Do not remove the dipstick.
  8. Remove the brackets (3 and 4), pribolchennye positioner EGR and the air distributor.
  9. Release the clip (7a) securing the air line (7).
  10. Remove the screws (5a-5f), and remove the positioner (Y27 / 9 and Y27 / 10).
  11. Installation is in the reverse order. Do not forget to replace the sealing elements.





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Removal and installation of the EGR cooler
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Removing and installing coolant temperature sensor (CDI)

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