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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Passat B6 (from the year 2004)

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Volkswagen Passat B6
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Volkswagen
Passat B6
Operation and maintenance of car
Engine
Overview
Mechanical (engine capacity of 1.6 liters)
Lubrication system
Cooling system
Fuel Injection System
The mechanical part (petrol engines of 2.0 liters)
Compression Test
Removing Engine
Installation of the timing belt
Valve Actuator
Removal and installation of camshafts
Replacing the valve stem seals (if installed cylinder head)
Replacement exhaust camshaft oil seal
Removal and installation of the phase shifter
Removing and installing valve 1 control valve timing
Removing and installing V-ribbed belt
Replacing crankshaft oil seal on the side of the pulley
Removing and installing sealing flange on the side of the pulley
Removal and installation of the flange on the side of the crankshaft flywheel
Removal and installation of a flywheel
Removing and installing drive plate
Crankshaft
The pistons and connecting rods
Checking the pistons, piston rings and cylinder bore
Removing and installing cylinder head cover
Removing the cylinder head
Installing the cylinder head
Lubrication system
System ohlazhdeiya
Fuel system
Injection system
System of release of gases otrabotavschih
Ignition system
The mechanical part (diesel engines of 2.0 liters)
Lubrication system
Cooling system
Fuel system
Turbocharging turbo running on exhaust
The direct injection diesel
Exhaust
Tables
Transmission
Chassis
Steering Gear
Brakes
Onboard electric
Body
diagrams
 


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Installing the cylinder head



NOTE
The blind holes bolts of the cylinder head must be no oil or coolant.

A new cylinder head gasket must be removed from the packaging until immediately before installation.
Handle the new gasket very carefully. It will lead to further damage to the leak.
Replace the cylinder head bolts.
Put into the cylinders a clean cloth to between the piston and the cylinder bore no dirt and the remains of emery.
Check that the cooling liquid is also no dirt and the remains of emery.
Carefully clean the sealing surfaces of cylinder head and cylinder block. Thus there should be no longer scratches and burrs (using grit sandpaper it should be less than 100).
Carefully remove remaining emery and sandpaper and rags of the cylinders.
If the crankshaft scrolls give the first cylinder at TDC and again turn the crankshaft back slightly.
Install the new cylinder head gasket. Marking (part number) has to be readable.

Alignment pins
Fig. 2.167. Alignment pins


Pay attention to the locating pins in the cylinder block (Fig. 2.167).
Install the cylinder head.
Insert the cylinder head bolts and tighten them by hand.

The procedure for tightening the cylinder head bolts
Fig. 2.168. The procedure for tightening the cylinder head bolts


Then tighten the cylinder head bolts in the sequence (Fig. 2.168).


Install the cylinder head cover.
Install toothed belt and adjust valve timing.
Install poly V-belt.
Further installation and assembly is performed in reverse sequence to removal.
Follow all the instructions necessary after connecting the battery.
Fill the coolant.

NOTE
After clearing the fault memory is necessary to create a code of OBD.




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Removing the cylinder head
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Lubrication system

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