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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Touareg (from 2003 to 2006, the year of issue)

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Volkswagen Touareg
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Vane pumps, 5-cyl. diesel engine
Removal and installation of thumb pump, 5-cyl. diesel engine
Removal and installation of thumb pump, 6-cyl. diesel engine
Removal and installation of thumb pump (6-cyl. Petrol engine)
Bleeding the steering system and check for leaks
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Removal and installation of thumb pump, 5-cyl. diesel engine



Components vane pump
Fig. 5.21. Components vane pump 1 - the block of cylinders; 2 - O-ring; 3 - vane pump; 4 - a bolt; 5 - coupling; 6 - a spring collar; 7 - suction hose; 8 - the sealing ring 16h22; 9 - penstock; 10 - a hollow bolt 35 Nm



NOTE
Replace O-rings.
Drain the oil no longer use.


Withdrawal
Remove the soundproofing screen engine
Remove the connecting hose intercooler
Remove the left wheel arch liner

Nut pipe clamp
Fig. 5.22. Nut pipe clamp


Unscrew the nut of the clamp around the pipe conditioner intercooler 1 (Fig. 5.22).
Remove the air filter

Removing noise insulation
Fig. 5.23. Removing noise insulation


Remove the noise insulation of the engine 1 (Fig. 5.23).

Installation of the holder
Fig. 5.24. Installation of the holder


Install the motor bracket T10109 (Fig. 5.24).
Remove air conditioning compressor and set aside.

Device for clamping a hose
Fig. 5.17. Device for clamping a hose


Clamp suction hose 1 with the hose clamp 3094 (Fig. 5.17).
Remove banjo bolt 2.
Close polyethylene pressure pipe or the like
Open the spring clamp and remove the suction hose from the vane pump 1.

Damper
Fig. 5.25. Damper


Remove the damper motor bracket (Fig. 5.25).

Installing the console
Fig. 5.26. Installing the console


Install the console support for the engine with adapters 10-222 A 10-222 A / 3, 10-222 A / 8 and 10-222 A / 19 (Fig. 5.26).
Install adapters 10-222 A / 19 on the side members.
Take care not to damage the piping when installing the air conditioner 1 adapter.

Rotation Adapter
Fig. 5.27. Rotation Adapter


Rotate the adapter as long as they do not take the load of the machine and will not be unloaded left engine mount (Fig. 5.27).
Adapters 10-222 A / 8 serve only to prevent tipping.
Disconnect the connector at the motor bracket.

Fixing bracket
Fig. 5.28. Fixing bracket


Remove the bracket bolts of the engine and remove the bracket (Fig. 5.28).

Mount vane pump
Fig. 5.29. Mount vane pump


Unscrew the bolts and remove the vane pump 1 of the cylinder (Fig. 5.29).

Setting
Install in reverse order, with the following should be considered.
Fill vane pump hydraulic oil. Oil is filled through the suction nozzle vane pump.
Rotate the hub by hand as long as oil does not come out on the discharge side.
Install the vane pump.
Bleed the steering system.
Check the level of the hydraulic oil. system.
Check steering system for leaks.

Tightening torques
Vane pump cylinder block - 40 Nm + 90 ?�.
Banjo bolt to vane pumps - 35 Nm.
Bracket engine cylinder block - 55 Nm.
The damper to the bracket / engine support - 75 Nm.




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Removal and installation of thumb pump, 6-cyl. diesel engine

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