REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Touareg (from 2003 to 2006, the year of issue)

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Volkswagen
	Touareg
		Operation and maintenance of car
		Engine
		Transmission
		Chassis
		Steering Gear
		Brakes
		Onboard electric
			Overview
			Generator and starter
				Removing and installing starter (6-cyl. Engine with injection 3.2 liter engine and a 3.6 liter FSI, automatic transmission)
				Removing and installing starter (8-cyl. Engine with injection 4.2 liter, automatic transmission)
				Removing and installing starter, 10-cyl. TDI 4,9 liter engine, automatic transmission
				Three-phase generator
				Removal and installation of a three-phase generator, air-cooled, 6-cyl. injection engine
				Removal and installation of a three-phase generator, 8-cyl. injection engine
				Removing and installing voltage regulator
			Device combination
			Front wiper
			Headlights
			Tables
		Body
		diagrams

Removing and installing starter, 10-cyl. TDI 4,9 liter engine, automatic transmission

Withdrawal

Remove the engine.

Remove the right turbocharger.

Fig. 7.40. Insulation magnetic switch

Click the button and remove the insulation of the magnetic switch (Fig. 7.40).

Fig. 7.41. Nut Bracket Engine

Remove the nut from the motor bracket (Fig. 7.41).

Fig. 7.42. Eyebolts at the back of the right cylinder head

Screw the eyebolts T10126 1 with a bolt M8h40 2 at the back of the right cylinder head (Fig. 7.42).

ATTENTION

Ship conveyor plate should hit when screwing in the hole of the holder fixed to the engine.

Fig. 7.43. Eyebolts at the front of the left cylinder head

Screw the eyebolts T10126 / January 1 with a bolt M8h40 2 front to the left cylinder head (Fig. 7.43).

ATTENTION

Ship conveyor plate should hit when screwing in the hole of the holder fixed to the engine.

Hang the device for hanging crane VAS 3033 to 6100.

Hang eyebolts T10126 and T10126 / 1 to a device for hanging 3033.

Lift drive with a crane VAS 6100.

Fig. 7.44. Securing the right support

Remove the 4 mounting bolts M10h95 right engine mount and remove the right support (Fig. 7.44).

Fig. 7.45. Fixing screw tube cooling system for engine block

Remove the retaining bolt tube cooling system for the engine block (Fig. 7.45).

Fig. 7.46. Fixing screw tube cooling system for gearbox

Remove the retaining bolt tube cooling system on the gearbox (Fig. 7.46).

Fig. 7.47. Protective Cap

Remove the protective cap with electromagnetic starter switch (Fig. 7.47).

Fig. 7.48. Fixing nut positive cable of the electromagnetic switch of a starter

Unscrew the fixing nut positive cable from the starter solenoid switch (Fig. 7.48).

Fig. 7.49. Fixing nut cable terminals 50 of the electromagnetic switch of a starter

Unscrew the fixing nut of the cable terminal 50 from the solenoid starter switch (Fig. 7.49).

Fig. 7.50. Fixing bolt cable holder

Remove the retaining bolt of the cables and put the cables to the side (Fig. 7.50).

Fig. 7.51. Lower mounting bolt starter

Remove the lower mounting bolt M12h165 starter on the motor side (Fig. 7.51).

Fig. 7.52. Upper mounting bolt starter

Remove upper securing bolt of starter M12h165 on the side of the gearbox (Fig. 7.52).

Remove the starter.

Setting

Install in reverse order, with the following should be considered.

Tighten to the specified torque (see. Table. 7.2).