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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Touareg (from 2003 to 2006, the year of issue)

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Volkswagen Touareg
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Volkswagen
Touareg
Operation and maintenance of car
Engine
Preliminary checks on the car
The mechanical part (petrol engines 3,2L)
Removal of the power unit
Removal and installation of the left and right engine support cushions
Removing and installing drive plate
Removing and installing oil seal on the flywheel side
Replacing the oil seal on the side of the crankshaft vibration damper
Replacement of sealing flange on the side of the crankshaft vibration damper
Removing and installing crankshaft
Removing and installing the side cover
Removing and installing cylinder head cover
Removal and installation of the cylinder head
Checking the valve timing
The timing
Removing camshafts
Installing the camshaft
Checking the axial displacement of the camshaft
Marking camshafts
Replacing valve stem seals
Checking the valve guides
Processing valve seat
Valve sizes
Checking the pistons, piston rings and cylinder bore
The mechanical part (petrol engines 4,2L)
The mechanical part (diesel engines 5,0L)
Removing and installing subframe
Pressurization system (diesel engines)
Cooling system (petrol engines)
The cooling system (diesel engines)
Lubrication (petrol engines)
Lubrication system (diesel engines)
Injection System (petrol engines)
Fuel injection system (diesel engines)
Exhaust
FUEL (beninovye engines)
Tables
Transmission
Chassis
Steering Gear
Brakes
Onboard electric
Body
diagrams
 


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Removing camshafts



NOTE
Removing and installing the camshaft is possible only at the removed engine and cylinder head.

The components of the distribution mechanism
Fig. 2.71. The components of the distribution mechanism: 1 - a bolt; 2 - a cover of the bearing of a final camshaft; 3 - O-ring; 4 - the exhaust camshaft; 5 - timing cover; 6 - roller chain drive camshafts; 7 - the exhaust camshaft phase shifter; 8 - a bolt; 9 - phaser intake camshaft; 10 - the height of the cylinder head; 11 - valve; 12 - cylinder head; 13 - support member; 14 - the valve stem seal; 15 - lock bracket; 16 - roller lever; 17 - a spring valve; 18 - the valve spring plate; 19 - cracker valve; 20 - a cover of the bearing of the intake camshaft; 21 - the inlet camshaft



The order of execution of works
Priveditekolenval with mounting bolts vibration damper in direction of rotation of the engine to the level of TDC cyl. 1.
Remove the intake manifold and cylinder head cover.
Remove the thermostat housing.
Remove the timing chain tensioner.
Unscrew the camshaft.

Places tagging
Fig. 2.72. Places tagging


Before removing, mark direction of rotation of roller chains (eg. Apply paint an arrow indicating the direction of the chain) (Fig. 2.72).

NOTE
Do not apply a notch punch or similar tool.

First remove the coupling permutations of the exhaust camshaft.
Hold the cam in a fixed position should only be using the spanner 32. When tightening or loosening phase shifters line camshaft T10068 A should not be embedded in the groove.
Remove the coupling permutations camshaft with roller chain timing from the intake shaft.
Put the timing chain to the side, putting her side.

Bolts regulator body
Fig. 2.73. Bolts regulator body


Unscrew the regulator from the cylinder head (Fig. 2.73).
Carefully remove timing cover with lip seals camshafts.

Inlet camshaft
Remove the first bearing caps 1 and 13.
Then remove the bearing caps 3 and 11.
Remove the cover bearing 7.

Components of the slide valve box
Fig. 3.74. Components of the slide valve boxes: 1 - 2 solenoid valve; 2 - plug connection of the sensor output speed gearbox; 3 - pressure sensor for hydraulic automatic transmission 2 G194; 4 - the gauge of pressure in the hydraulic system 1 AKP G193; 5 - the electromagnetic valve 4; 6 - the gauge of the output shaft speed manual; 7 - oil temperature gauge gearbox; 8 - solenoid valve 6; 9 - 3 solenoid valve; 10 - solenoid valve 5; 11 - solenoid valve 10; 12 - solenoid valve 1


Loosen and remove bearing caps 5 and 9 alternately crosswise (Fig. 3.74).

The exhaust camshaft
Remove the first bearing caps 2 and 14.
Then remove the bearing caps 4 and 12.
Remove bearing cover 8.

The intake and exhaust camshafts
Fig. 2.74. The intake and exhaust camshafts


Loosen and remove bearing caps 6 and 10, alternating crisscross pattern (Fig. 2.74).
Carefully remove camshafts and place them on a clean surface.
Remove the roller lever with the legs and put them on a clean surface.
It is forbidden to swap the roller lever and the supporting elements.




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Installing the camshaft

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