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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Transporter, Caravelle (1990 release)

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Volkswagen Transporter / Caravelle
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Volkswagen
Transporter / Caravelle
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Check the generator voltage
Removing and installing the generator
Replacing the carbon brushes of the generator and check the voltage regulator
Troubleshooting generator
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The lighting system and alarm
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Removing and installing the generator



Connection diagram of the generator

Location wedge toothed belt 4-cylinder engine

1. Generator
2. pulley
3. The conditioner compressor
4. The power steering pump
5. Crankshaft
6. pulley
7. Tensioner
8. V-toothed belt

Instead, the air conditioning compressor can be installed a second generator.

Withdrawal

PERFORMANCE ORDER
1. Turn off the ignition.
2. Disconnect the earth cable (-) from the battery.

A warning

After disconnecting the battery erased the memory of the radio and the electronic control units. If the radio is coded, before disconnecting the battery remember radio code. Without the code, after connecting the battery, the radio will not operate.


3. If present, disconnect the air hose back on the generator.
4. Remove the protective cover, disconnect the thick wire (B) and fine (D) (see. Fig. Connection diagram of the generator) of the terminals (1) and (2).
5. The 4-cylinder petrol engine: loosen the screws from the arm of the generator. To do this, insert a 6 mm key for hexagon socket head screws in the front, in the hole fencing gear belt and remove the screws.
6. 5-cylinder and 4-cylinder diesel engine: loosen the screws on the bracket of the generator.
7. Loosen and remove the V-belt.
Machines with a toothed belt wedge
8. The belt drive with tensioning roller: lift the tensioning pulley with a lever or a 3299 VW mount, loosen the wedge toothed belt and remove from belt pulley the generator.
9. Belt drive without tension roller: click on the generator down with a lever VW-3297 or the mount, loosen the wedge toothed belt and remove from belt pulley the generator.

A warning

Screws bracket (1, 2) should be diluted at least 1 turn.


10. Remove the screws of the generator bracket and remove the generator.

Setting

PERFORMANCE ORDER
1. Place the generator, to screw the bracket, but do not tighten.
2. If available, install a tension screw.
3. Check the wear of the V-belt (see. Fig. Location wedge toothed belt 4-cylinder engine), and replace if necessary.
4. Push and pull the wedge, toothed belt pulley on the generator.
5. Tighten the clamping screws of the bracket. Tightening torques: up to 9/92 - 35 Nm. Screws Bracket: in 4-cylinder diesel engine: 50 Nm. With the 10/92 - 25 Nm.
6. Connect the wiring to the alternator.
7. Connect the earth cable (-) to the battery.

A warning

Connect the battery only when the ignition is switched off, otherwise fail control unit injection system.


8. Set the time on the clock.
9. Put in place anti-theft radio code.




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Check the generator voltage
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Replacing the carbon brushes of the generator and check the voltage regulator

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