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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Hyundai Elantra (from 2000 to 2004, the year of issue)

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Hyundai Elantra
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Elantra
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Guided and clutch pressure plate
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Hit Counter by Digits


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Guided and clutch pressure plate



Withdrawal

PERFORMANCE ORDER

  1. Drain the oil from the gearbox and brake fluid from the hydraulic clutch.
  2. Remove the gearbox.
  3. Set 09411-25000 mandrel to center the clutch disc, which in this case excludes drop the clutch disc.
  4. Gradually on a diagonal, loosen the bolts in the clutch assembly.
  1. Loosen each bolt 1/2 of a turn until the stop is not the action of the diaphragm spring, and bolts can be unscrewed by hand. Remove the clutch cover with the pressure plate and clutch disc.

Do not clean solvent clutch disc or clutch.

It is desirable to remove the flywheel and check the back sealing ring of the crankshaft for leaks. If necessary, replace the O-ring.

Check of a casing of coupling with a press disk

PERFORMANCE ORDER

  1. Check the diaphragm spring in contact with the release bearing for wear, cracks and determine the height difference between the ends of the diaphragm spring. In the presence of defects, replace the clutch cover with the pressure plate.
  2. Check the pressure plate for cracks, metal penetration and wear surfaces.
  3. Check the riveted joints.

Check clutch

PERFORMANCE ORDER

  1. Check the riveted joints friction linings to the disc clutch. In the presence of defects, replace the clutch disc.
  1. Measure the thickness of the brake disc.
  1. Check the condition of the friction linings and the clutch plate in the presence with them of traces of oil or mechanical damages replace a coupling disk.
  2. Clean the splines on the input shaft of the gearbox to the shaft and install the clutch disc. If the clutch disc is moved along the shaft difficult or too large a gap in the splined connection, replace the clutch disc and / or input shaft.

Checking release bearing

Clutch is sealed and can not be cleaned.


PERFORMANCE ORDER

  1. Check the condition of the clutch release bearing which should rotate easily, smoothly and quietly and it should no longer play. The working surface of the bearing influencing a press spring should be smooth, without cracks, local corrosion or development.
  2. Faulty clutch can be determined without removing it from the car, which is necessary when the engine is running, press the clutch pedal. If the clutch pedal is pressed, an additional noise, means clutch is faulty and must be replaced.

Check the clutch fork

If there is uneven wear at the points of contact with the clutch release bearing, replace the release fork.

Setting

PERFORMANCE ORDER

  1. Grease the contact surface of the bearing cylinder and the clutch fork.
    Grease: MOLYWHITE TA ?�� 2.

When installing the clutch lubricate all moving parts connection, but do not use an excessive amount of grease, as this may lead to a slipping clutch.

  1. Install the clutch plate and center it special holder 09411-25000.
  1. Install the clutch cover with a press disk on directing pins of a flywheel. Gradually, in diagonal sequence and in a certain order, tighten the flywheel bolts. Torque: 15-22 N ??? m.
  1. Connect the bearing with the clutch fork and place it on the sleeve housing.

Grease MOLYWHITE TA ?�� 2 in the groove of the bearing sleeve and the contact point of the clutch fork.

  1. Set the release lever on the release fork.

If the transmission is mounted on the engine, do not perform this step because the clutch can be released, despite the fact that the clutch fork rotates freely.

  1. Install transmission.
  1. After performing the procedure described in step 6, press the release lever in the direction of the arrow and make sure the clutch and the housing are properly connected. The angle of rotation of the squeezing lever must be no more than 3 ?�. If the angle of rotation of the squeezing lever more than 3 ?�, mean clutch casing and connected properly.




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Bleeding the hydraulic clutch
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Clutch Master Cylinder

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