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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Hyundai Elantra (from 2000 to 2004, the year of issue)

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Hyundai Elantra
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Hyundai
Elantra
Gasoline engines 1.6, 1.8 and 2.0 liters
The diesel engine of 2.0 liters
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Check the voltage drop across the wire that connects the battery to the alternator
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Starter Diesel Engine



Disassembly starter

1 - the screw
2 - solenoid traction relay
3 - Front Cover
4 - the clamping screw
5 - the screw
6 - Back Cover
7 - the brush holder
8 - the stator
9 - a rotor
10 - front bearing
11 - rear bearing
12 - the screw
13 - cover
14 - snap ring

15 - Washer
16 - Plate
17 - the screw
18 - medium holder
19 - spring seat
20 - Spring
21 - shims
22- gear
23 - the lever
24 - snap ring
25 - pressure ring
26 - small gear
27 - Spring
28 - a shaft of the pinion


Fitting the starter is carried out in sequence, return dismantling.

Adjustment of a backlash gear

PERFORMANCE ORDER

  1. Disconnect the starter motor from terminal "M".
  1. Additional wires connect the battery terminals to terminals S and M.

The following checks must be completed within 10 seconds, because, otherwise, it may burn out the coil of the traction relay.

  1. Turn on the ignition, with the starter pinion comes out ahead. Use your finger to move the gear back and check the gap between the probe and the stopper gear.
  1. If the clearance is not correct, adjust it by adding or removing spacers between the traction relay and the front cover. Gear backlash: 0,5-0,2 mm.

Check of the traction relay of a starter

Disconnect the starter motor from terminal "M". The traction relay properly if the plug is pulled when connecting the battery terminals to terminals ?�S?� and ?�M?�. If the gear does not extend, replace magnetic switch.


This test must be completed within 10 seconds, because, otherwise, it may burn out the coil of the traction relay.

Check keeping winding of the traction relay

Disconnect the starter motor from terminal "M". Additional wires connect the battery terminals to the terminal ?�S?� and the body of the traction relay and manually pull up the stopper gear. If the gear is in this position, hence retaining the winding traction relay is OK.


This test must be completed within 10 seconds, because, otherwise, it may burn out the coil of the traction relay.

Checking the return plunger traction relay

Disconnect the starter motor from terminal "M". Additional wires connect the battery terminals to the terminal "M" and the body of the traction relay, with the starter gear should move forward. After disconnecting the wires starter pinion must quickly return to the starting position.


This test must be completed within 10 seconds, because, otherwise, it may burn out the coil of the traction relay.

Performance tests (idling)

PERFORMANCE ORDER

  1. To test idle assemble the circuit shown in the figure.
  1. Install the engine rheostat in a position in which the voltmeter shows voltage of 11.5 V, and the current consumed by the starter, check and make sure that the starter shaft rotates easily and smoothly. If the current consumption is not correct, according to the table, determine and correct the cause of the fault.
Sign
possible cause
Large current consumption of the low speed shaft of the starter Bearing contamination
Friction of the rotor winding of the pole
The rotor winding and the excitation coil shorted on "weight"
Damaged rotor winding
Large current consumption in the absence of rotation starter Closed on "weight" solenoid switch
The rotor winding and the excitation coil shorted on "weight"
Conjuring bearing
No current consumption and starter shaft does not rotate Damage to the rotor excitation coil
Broken or broken brush flexible conductor brush
No contact between the brush and the collector
Low current consumption at a low speed shaft starter Wrong connection of the field coil windings
Large current consumption at high speed shaft starter Short-circuit in the excitation coil




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