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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Mercedes-Benz Sprinter (from 1995 to 2000, the year of issue)

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Mercedes-Benz Sprinter
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Sprinter
General Information
Engine
Greasing system
Cooling
injection systems and exhaust
General description of diesel fuel injection system
The engine capacity of 2.3 liters (index 601)
The engine capacity of 2.9 liters (index 602)
Fuel tank and fuel lines
Methods of fuel economy
Diesel fuel
Cleaning the exhaust gas of the diesel engine
Exhaust gas recirculation
Safety precautions when working on the injection system
Removing and installing high-pressure pump
Nozzles and nozzle bodies
Removal and installation of the mixing chamber
Removal and installation of the fuel filter
Removal and installation of the air filter
Turbocharger
Glow plugs
Removing and installing intake manifold
Exhaust system (OG)
Adjustment of idling
Coupling
Manual transmission
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Rear axle and driveshaft
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Safety precautions when working on the injection system



If all repair operations in the injection system requiring the utmost purity. You always have to follow the instructions below, but especially it is necessary to pay attention to the precautions associated with the presence of an electronic control system of engine work:
- Connecting or disconnecting cables injection systems or glow only be carried out with the engine off;
- To crank the engine (for example, compression test), without starting the engine, it is necessary to disconnect the connector of the fuel valve;
- Terminal of the battery should be removed only when the engine is not running, to prevent damage to the electronic system (the engine 2.9 liters). When disconnecting the battery should be remembered that on the radio can be set the security code.
When working on the injection system, take the following precautions:
- All work on the injection system must be carried out in a clean room. Repairs should be carried out on the street in calm weather to avoid dust components;
- All connections carefully before turning away to wipe;
- All removed items should be spread out on a clean surface and cover with paper or plastic cover. Do not use this lint-free cloth;
- Any open or partially disassembled parts of the injection should be adequately cover or placed in a closed container, if the repair is delayed;
- Before installation check carefully clean all parts - they must be spotlessly clean;
- If the details of the system are in the open position, do not use compressed air for work in the engine compartment;
- As far as possible not to move the car from the scene when the injection system is disassembled;
- Ensure that the fuel did not fall in the water hoses. In case of contact immediately wipe with a cloth. Damaged hoses must be replaced. Repair of the pump is only possible in a special workshop. For removal and installation of the pump requires a special tool. Installation of the moment of injection is carried out only on specialized equipment service station.

Note
All work described below apply only to the engine of fashions. 601 (2.3 L). All work on the electronic control system on the engine 2.9 liters conducted the workshop. A further description of these cases will be specified later.




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