printable version

Removal and installation Manual transmission

Installation Details Manual transmission 717.461 (the ML 230)

1 - Manual transmission Carter 2 - Executive gear lever 3 - Releaser 4 - Fork lever clutch 5 - Thrust finger 6 - Screw	7 - Holder 8 - Housing adapter 9 - Screw 10 - Support bracket suspension exhaust system 11 - Nut 32 - Lock

PERFORMANCE ORDER

Details of installation of 717,461 Manual transmission models ML 230 are shown in the illustration, which includes all the links in the text. Disconnect the negative wire from the battery. Remove the transfer case (see chap. The transmission line). Give nuts (11). Remove the bolts (9) and remove the support bracket of the exhaust system (10). Remove the retainer (32) and remove the rod from the shift of the operating lever (2). Remove the clutch slave cylinder (see chap. Transmission line) and without disconnecting the hydraulic lines, take him aside. Prop up transmission (1) trolley jack. Remove the bolts (6) and, at the same time averting the jack back and down, separate the transmission (1) from the engine, - if necessary, press up the holder (7). Check the condition of release bearing (3), fork release lever (4) and equipped with a grooved ball bearing on the crankshaft of the engine. Check the transmission oil level, which should reach the lower edge of the control / filler plug - if necessary make an appropriate adjustment (see chap. Power supply system and exhaust). Installation is performed in reverse order when installing the clutch slave cylinder, make sure that the thrust pin (5) got into spherical receptacle in claw clutch lever (4).

Manual transmission 717,461

Installation Details Manual transmission 716.644 (the ML 270 CDI)

1 - Manual transmission Carter 2 - Fixing pins 3 - connection lever 4 - switching rod 5 - Lever switch 6 - The hydraulic line 7 - Lock	8 - pin wiring gauge-switch of the permission of start 9 - Bolts 10 - Support bracket suspension exhaust system 11 - Bolts 12 - Bolts 13 - Valve pumping

PERFORMANCE ORDER

Details of installation of 716,644 Manual transmission models ML 270 CDI shown in the illustration, which includes all the links in the text. Disconnect the negative wire from the battery. Remove the transfer case (see chap. The transmission line). Remove the screws (9 and 11) and remove the support bracket (10) the suspension of the exhaust system. Unlock and remove the pins (2) and separate from the transmission (1) link arms (3). Remove the pin (2) and separate the switching rod (4) from the lever (5). Remove retainer (7) and disconnect the hydraulic line (6), - immediately plug the open ends of the line and choke connector, trying to avoid emptying the reservoir of brake fluid. Prop up with gear assembly (1) trolley jack. Remove the bolts (12) and at the same time averting the transmission on a jack back and down, separating it from the engine. Check the condition of the central operator clutch pilot bearing in the flywheel. Defective components replace. Check the transmission oil level, which should be located approximately 10 mm below the lower edge of the filler hole (measurement can be made using a spanner). Installation is in the reverse order - make sure that the connecting rod (4) to the lever (5) to guide the lever is on the side of the lock reverse gear at the base of the lever assembly (arrow). Finally, bleed clutch hydraulic path, releasing the air through the valve (13).