REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Mercedes-Benz G-Class (W463, 1999 issue)

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Mercedes-Benz
	G-class
		Introduction
		Controls and operation receptions
		Current care and maintenance
		Engine
		System of cooling, heating, ventilation and air conditioning
		The power supply system and exhaust
		Systems of an electric motor
		Automatic Transmission
		Transmission Line
		Brakes and auxiliary systems
			Specifications
			Check the brake system for leaks
			Check of serviceability of functioning of the vacuum brake booster
			Removal and installation of the brake fluid reservoir and the master cylinder (GTZ)
			Removing and installing brake servo stroke sensor diaphragm BAS
			Removal and installation of the vacuum pump (diesel engines)
			Removing and installing control modules ABS / EBV / ESP
			Removing and installing hydromodulator ABS / 4-ETS
			Removal and installation of wheel gauges ABS
			Removal and installation of the rotor wheel ABS sensors
			Removing and installing brake pedal
			Removal and installation of the cocking lever parking brake with bearing bracket
			Replacement brake hoses
			Check and replacement of brake pads
			Replacing the parking brake shoes
			Removing and installing brake caliper
			Repair of fixed-type caliper
			Check, removal and installation of brake disks
			Removal and installation of components of the cable handbrake
			Adjusting the parking brake
			Bleeding brake system
		Suspension and steering
		Body
		Onboard electric
		Wiring

Repair of fixed-type caliper

The design of fixed caliper type (front wheel brakes)


45 - anthers 47 - Pistons 50 - Cuffs 020 - tongs for rotation of the pistons	026 - Tongs 027 - Plates 040 - metal segments

PERFORMANCE ORDER

Remove the caliper (see. Section Removal and installation brake caliper).
Using forceps (026) and a suitable plate (027) anthers bend (45).
Fill in a support metal segment (040), and then, the compressed air supply, press the pistons (47) all the way into the cylinders.

As a segment of the chip can be used a brake disk.

Using special forceps (020) remove the piston from the cylinder.
Visually estimate a condition of working surfaces of pistons and cylinders. If necessary, replace the caliper.
Remove from the grooves in the cylinder sleeve (50).
Installation is in the reverse order - before boarding Grease new seal (50) with fresh brake fluid.