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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Mercedes-Benz G-Class (W463, 1999 issue)

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Mercedes-Benz G-class
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Mercedes-Benz
G-class
Introduction
Controls and operation receptions
Current care and maintenance
Specifications
The active warning system Maturity planned TO (ASSYST)
The routine maintenance schedule
General information about the settings,
Check fluid level, leakage control
Checking the condition of tires and pressure in them, the designation of tires and wheel rims, wheel rotation
Replacing the motor oil and oil filter
Check the brake system
Check the power supply system, replacement of the fuel filter
Check and replacement of hoses of an impellent compartment, localization of leaks
Checking the multirebernyh accessory drive belt
Check the functioning of the cooling system and frost coolant fluid replacement
Checking the exhaust system
Replacement ATF and filter AT
Visual check of tightness automatic transmission
Checking the suspension components and steering
Checking the status of anther drive shafts
Check the air conditioning system
Grease limiters door locks and cylinders
Visual inspection of safety belts and airbag modules
Verifying the headlights and horn
Check and replace wiper blades
Checking the status of the battery, care it and gymnastics
Replacing the cabin filter
Replacing the drive fluid differential lock
Replacing brake fluid
Check and replacement of spark plugs, check the status of high-voltage wires (petrol models)
Replacing the glow plugs (diesel models)
Engine
System of cooling, heating, ventilation and air conditioning
The power supply system and exhaust
Systems of an electric motor
Automatic Transmission
Transmission Line
Brakes and auxiliary systems
Suspension and steering
Body
Onboard electric
Wiring
 


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Specifications



Recommended lubricants and fluids

Do not allow children to operational materials - in contact with them in the body of the child see a doctor immediately!

Use only materials recommended by Mercedes-Benz, - they are listed in the special regulations of the company. For help on this subject can be found on the SRT. Application admitted operating materials is part of the warranty.

Types of working fluids

Fuel

See. Specifications

Engine

Engine oil *

Petrol models
  • Category standard SSMS
G4, G5
  • Category according to API
SG
Diesel models
  • Seasonal oil
According to the list 228.0 / .1 Mercedes-Benz
  • Year-round oil
According to the list 228.2 / .3, 228.5, 229.1, 229.3 and 229.5 Mercedes-Benz

Selection viscosity motor oil must be carried out depending on the average air temperature hay, based on the proposed diagram.

Diagram of motor oil viscosity characteristics of seasonal mean temperature

* A list of tested and approved for use grades of motor oils in accordance with the "Regulations Mercedes-Benz Specifications for Service Products" (sheet 229.1 and 229.3) has any proprietary SRT. On the labels affixed to containers of some varieties of oils is marked: "Approved according to the lists 229.1 or 229.3."

Coolant

Type of antifreeze MB ?�� Q1 0002 03 / KFM type * 30 (000 989 16 25 11)
The composition (percentage of antifreeze in the coolant to ensure the required frost)
  • to -37 ?� C
50%
  • to -45 ?� C
55%

* Antifreeze KFM type 30 must not be mixed with other types of antifreeze!

Automatic Transmission

Type Transmission Fluid
Dexron II

The transfer case and differentials

Type of grease *

Hypoid oil SAE 85W90

* For the filling transfer cases VG modification 150E lineup 750,654 new synthetic oil is used, which is allowed to mix with conventional mineral oils with the risk of loss of the respective inherent properties. This oil is also suitable for filling boxes of earlier versions.

Hinge covers rotary assembly of the front axle

Universal lubricant

NLGI Class 2

Hydrostrengthening steering system (GUR)

Type of fluid

The hydraulic fluid for the power steering MW (according to the list 236.1 ÷ 236.81)

Hinges elements transmission line

Type of lubrication

MB number 000 989 63 51

Windscreen and headlight lenses

Composition fluid

Water mixed with summer ?�S?� (75 ml volume of the reservoir) or winter ?�W?� (2.6 liters per tank volume) concentrate from MB

Volumes of working liquids

Fuel

Tank capacity / including reserve l *

96/20

* Values are approximate

Engine oil

The amount of the replacement based on the oil filter l
Petrol models
  • G320 (463.250)
8.5
  • G500 (463.249)
8.0
  • G55 AMG (463.246)
7.5
Diesel models
  • G270 CDI (463.323)
7.0
  • G400 CDI (463.333)
9.5

Cooling zhidkots

The total amount (without additional heating / with auxiliary heating) l
Petrol models
  • G320 (463.250)
11.3 / 11.8
  • G500 (463.249)
12.0 / 12.5
  • G55 AMG (463.246)
12.0 / 12.5
Diesel models
  • G270 CDI (463.323)
12.8 / 13.3
  • G400 CDI (463.333)
14.7 / 15.3

Transmission Fluid (ATF)

Full l
  • AT 722.610 (G320)
8.0
  • AT 722.630 (G500, G55 AMG)
8.6 +0.5
  • AT 722.637 (G200 CDI)
7.9
  • AT 722.638 (G400 CDI)
8.0

brake fluid

Filling l
  • Besides G320
"0.83
  • G320
"0.81

Grease the transfer case (750.654)

Filling l

2.8

Grease differentials

Front Differential, l 14
The rear differential, l 18

Grease hinge covers rotary assembly of the front axle

Stuffing, Mr.

750

Power Steering Fluid

Filling l 10
Filling volume steering pump L 0.38

Liquid washing of glasses / lenses headlights

Approximate tank volume, l

7.5

Refrigerator oil system K / V

Petrol models, g 1050
Diesel models, g 1070

Tires and wheels

See. Specifications.

Efforts of a tightening of carving connections, Nanometer

Drain plug sump
Petrol models thirty
Diesel models
  • M612
thirty
  • M628
32
The screw cap of the oil filter assembly 25
Filler plug the transfer case 60
Trim panel screws engine 10
Securing full flow fuel filter to the air (diesel models)
  • M612
14
  • M628
9
Clamping clip bolt full flow fuel filter (diesel models)
  • M612
8
  • M628
9
Securing fuel cooler to the air (M612) 14
Hose clamps Engine cooling path 3
Spark plug 28
Glow plugs 12
Wheel bolts
  • Steel wheels
180
  • Alloy wheels
130




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