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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Mercedes-Benz G-Class (W463, 1999 issue)

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Mercedes-Benz G-class
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G-class
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Troubleshooting - General Information
The general principles of operation of the transmission control system, the control signals
Adjustment of a drive switching AT
Removal and installation of electro-hydraulic control unit switching
Removing and installing AT torque converter
Removing and installing selector module (ESM)
Removal and installation of the sensor output speed AT
Removal and installation of cooler ATF
Flushing cooler ATF and oil lines
Removal and installation of the electronic transmission control module (TCM / ETC)
Transmission Line
Brakes and auxiliary systems
Suspension and steering
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Onboard electric
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The general principles of operation of the transmission control system, the control signals



general information

The design of electro-hydraulic control unit switching

2a - The hydraulic unit
11 - 13-pin connector
Y3 / 6 - Electric control unit switchover
Y3 / 6b1 - ATF temperature sensor
Y3 / 6n2 - 2 RPM Sensor
Y3 / 6n3 - Sensor 3 revolutions
Y3 / 6s3 - Contact immobilizer
Y3 / 6y1 - e / m control valve modulation pressure

Y3 / 6y2 - e / m pressure control valve switching
Y3 / 6y3 - e / m switching control valve 1-2 and 4-5
Y3 / 6y4 - e / m control valve switching 3-4
Y3 / 6y5 - e / m control valve switching 2-3
Y3 / 6y6 - e / m Valve PWM converter lock

The design of the selector module (without serial ranging - models of early years of release)

67 - Lock the selector lever position
68 - Mechanical disconnector switch D-4
69 - lock mechanism switching R / P
72 - Position indicator lever

S16 / 10 - position sensor AT
S16 / 10s1 - sensor switch lights reverse
Y66 / 1 - e / m actuator lock switching R / P

Map identifying the terminals 13-pin switching electro-hydraulic control unit

1 - 3 RPM sensor (Y3 / 6n3)
2 - E / magnetic modulating pressure control valve (Y3 / 6y1)
3 - 2 RPM sensor (Y3 / 6n2)
4 - Input temperature sensor (Y3 / 6b1) and contact blocking of a starter (Y3 / 6s1)
5 -
6 - Power supply e / solenoid valves
7 - Power supply sensor

8 - E / solenoid valve gear 2-3 (Y3 / 6y5)
9 - E / solenoid valve gear 3-4 (Y3 / 6y4)
10 - E / pressure control solenoid valve switch (Y3 / 6y2)
11 - E / solenoid valve (locking of the rotation) (Y3 / 6y6)
12 - Sensor housing
13 - E / shift solenoid valve 1-2 / 4-5 (Y3 / 6y3)

TCM detects the current operating parameters of the vehicle and controls the sequential shift transmission, on the basis of ease of switching and driving parameters.

Activating the solenoid valve switching is carried out by command of the control unit TCM. The desired pressure value is calculated based on incoming data and correction adjustment required transmitted torque.

Processed Options

Input and output signals of the control unit AT 722.6 and CAN bus data exchange

N15 / 3 - TCM
X11 / 4 - Connector DLC
Y3 / 6b1 - ATF temperature sensor
Y3 / 6n2 - speed sensor 2
Y3 / 6n3 - Speed sensor 3
Y3 / 6s3 - Contact starter interlock
Y3 / 6U1 - solenoid valve pressure modulation
Y3 / 6u2 - e / m pressure control valve switching
Y3 / 6u3 - e / m-switching valve 1-2 and 4-5
Y3 / 6u4 - e / m switching valve 3-4

Y3 / 6u5 - e / m switching valve 2-3
Y3 / 6u6 - e / m Valve PWM converter lock
A1 - A combination of devices
CAN - Fieldbus engine compartment
N3 / 10 - ECM ME-SFI
N3 / 9 - ECM CDI
N15 / 3 - TCM
N15 / 5 - Electronic selector module
N47 - traction control module of ETS
N73 - The control unit of the electronic ignition switch EIS

The control module ME-SFI (N3 / 10) / CDI (N3 / 9)

  • The engine torque;
  • Gear;
  • Activation of the motion;
  • Emergency mode;
  • Operation Tempostat;
  • Activation of the speed limit;
  • The functioning of a starter;
  • Activation kickdown;
  • The selector lever position P / N;
  • The gauge-switch modes of transmission (S16 / 5);
  • The operating parameters of the engine;
  • Option transmission.

Electronic selector module (N15 / 5)

  • Selector lever position;
  • The gauge-switch modes of transmission (S16 / 5);
  • The gauge-switch activate the kickdown (S16 / 6).

The control module ETS (N47)

  • Wheel speed;
  • Torque brakes;
  • Fact squeezing the brake pedal;
  • Parking brake status;
  • Option transmission;
  • Information about the selected program.

Control Module EIS (N73)

  • Status of contact terminals;
  • Option transmission.

The instrument cluster (A1)

  • Selector lever position / selected gear.




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