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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Passat B5 (from 1996 to 2004, the year of issue)

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Volkswagen Passat B5
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Volkswagen
Passat B5
Instructions
Maintenance
Specifications
Frequency of service
Motor oil
Exhaust system check
Engine cooling system
Spark plug
Replacing spark plugs
Draining water from the fuel filter (diesel engines)
Replacement of the fuel filter (diesel engines)
Check of tightness of hoses and fluid leakage
Replacing the air filter element
Checking the V-ribbed belt
Belts
Measurement of deterioration of gear belts on diesel engines
Transmission / final drive
Check of a protective cover of a power shaft
Visual check of tightness of a transmission
Checking the oil in a mechanical transmission
Checking the oil in the main transfer of automatic transmissions
Check / replacement of level of oil in an automatic transmission
Check the front suspension and steering
Check of dustproof covers of hinges of the front suspension
Checking the shock absorber
Check the radiator
Check electrical circuits
brake fluid
Checking the front brake pads
Checking the rear brake pads
Check of brake hoses
Check of cables of a manual brake
Checking the liquid level in the steering amplifier
Dust filter
Accumulator battery
Door Hinge
Washers
Wiper
Check the initial position of the wiper arm
Check the angle of the wiper arm
Replacing the batteries in the remote control key
Resetting Service-indicator
Engines
Cooling
Fuel system
Motor Control
An exhaust system
Transmission
Chassis
Steering
Brakes
Body
Heating, ventilation
Electrical
 


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Replacing spark plugs



Spark plugs replaced during routine maintenance.

If you have to ever replace the spark plug is not in the routine maintenance, you should take the following into consideration.

Plugs and plug the whole system as a whole matched to this engine, and it reduces the amount of harmful substances in exhaust gases.

To avoid failure in the engine, reducing its capacity, worsening pickup, increasing the content of harmful substances in exhaust gases and the creation of harmful interference to radio should be used only approved Volkswagen spark plug for the engine. Especially important characteristics of candles are the number of electrodes, heat rating and in some cases, the ability to not interfere with the radio.

Proper functioning of spark plugs - one of the most important conditions for the effective operation of the engine. It is necessary that on the engine spark plugs were installed only the specified type. With proper cleaning of the engine spark plugs - a rare operation.

Tools required for unscrewing the spark plug and adjust the electrode gap

Engine 1,6-I

Arrangement of screws (1) securing the top casing of the engine 1,6-I


Location tips (2) high-voltage wires to the spark plugs


PERFORMANCE ORDER
1. Unscrew and remove the top casing of the engine, see. Fig. Arrangement of screws (1) securing the top casing of the engine-I 1.6.
2. Label the high-voltage wires in figures and remove the tips of high-voltage wires from spark plugs, see. Fig. Location of tips (2) high-voltage wires to the spark plugs)
3. Clear candles, using a brush, vacuum cleaner or a jet of compressed air that will exclude dirt hit in cylinders of the engine after removing the spark plugs. Unscrew candles using candle key.

The engine 1,8-I

Location staples (1) securing the top casing of the engine 1,8-I


Location tips of high-voltage wires on spark ignition engine 1,8-I


PERFORMANCE ORDER
1. Release the two clamps and remove the top casing of the engine, see. Fig. Location staples (1) securing the top casing of the engine-I 1.8.
2. Label the high-voltage wires in figures and remove the tips of high-voltage wires from spark plugs, see. Fig. Location of tips high-voltage wires on spark ignition engine-I 1.8.
3. Clear candles, using a brush, vacuum cleaner or a jet of compressed air that will exclude dirt hit in cylinders of the engine after removing the spark plugs. Unscrew candles using candle key.

Engines 2,3-I (5 cylinders)

Location tips of high-voltage wires on spark ignition engine 2,3-I

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PERFORMANCE ORDER
1. Open the hood.
2. Label the high-voltage wires in figures and remove the tips of high-voltage wires from spark plugs, see. Fig. Location of tips high-voltage wires on spark ignition engine-I 2,3.
3. Clear candles, using a brush, vacuum cleaner or a jet of compressed air that will exclude dirt hit in cylinders of the engine after removing the spark plugs. Unscrew candles using candle key.

Engines 2,8-I (6 cylinders)

Location screws top casing of the engine 2,8-I

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PERFORMANCE ORDER
1. Unscrew and remove the top casing of the engine, see. Fig. Location of screws securing the top casing of the engine-I 2.8.
2. Label the high-voltage wires in figures and remove the tips of high-voltage wires from spark plugs.
3. Clear candles, using a brush, vacuum cleaner or a jet of compressed air that will exclude dirt hit in cylinders of the engine after removing the spark plugs. Unscrew candles using candle key.

All engines

Visual inspection of the working part of spark plugs can reveal the condition of the engine. If the nasal part of an insulator of spark plugs pure and white, without a touch it testifies to too poor mix. It also specifies that the candle too hot, that is warmly from the central electrode is taken away slowly. If so, it is necessary to adjust the composition of the fuel mixture or replace the spark.

If the nose of the insulator is covered by black touch, it indicates that the mixture is too rich. If plaque is black and oily, it is a witness exists on engine wear and the need to check and repair. If the nose of the insulator is covered by light brown touch the mix structure is optimum also the engine is in good condition.

Spark plug electrode gap is important because if too much and too small a size of a spark gap is changed, resulting in reduced engine performance. The gap must always conform to the specifications.

Measuring the gap of the spark plug wire template


Measure the spark plug gap feeler


Backlash check is carried out by a wire template or probe. The adjustment of the gap is carried podgibaniem side electrode. The central electrode in no case can not be bent, as this may cause damage to the insulator and a candle exit out of operation.

For podgibaniem side electrode spark necessary to use a special tool.

Before installing a spark plug in the engine, check that the thread was clean and all the threads of the entire thread.

Screw in spark plugs by hand and then tighten to torque.

Connect the spark plugs high-voltage wires.





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